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General safety advice and guidelines for parts and procedures.
Details of frame, engine prefixes, and physical specifications.
Technical specifications of the engine, including bore, stroke, and capacity.
Details on transmission, frame, suspensions, brakes, and wheels/tyres.
Information on the carburetor and secondary air system.
Torque specifications for various engine and chassis assemblies.
Details on cylinder-piston assembly and crankcase-crankshaft components.
Specifications for piston rings.
List of recommended maintenance products.
Drivers and pliers for fitting and extracting bearings.
Tools like air heaters, extractors, and splitting plates.
Digital multimeter, RPM indicator, and battery chargers.
Exhaust fumes analyser for emissions testing.
Intervals and actions for regular vehicle maintenance.
Carburettor, ignition timing, spark plug, and hub oil maintenance.
Air filter cleaning/replacement and fuel system adjustments.
Procedure for checking and topping up brake fluid.
Procedures for adjusting headlights and exhaust gas CO levels.
Diagnosing poor performance and starting difficulties.
Troubleshooting engine stalling, stopping, and noise.
Diagnosing and fixing fuel, air system, and clutch faults.
Troubleshooting braking and overheating issues.
Diagnosing and fixing steering and suspension problems.
Troubleshooting battery and other electrical problems.
Schematic of the vehicle's electrical system.
Components and layout of the ignition circuit.
Wiring for headlights, taillights, and starter motor.
Circuits for battery charging and engine starting.
Wiring for turn signals, hazard lights, and horn.
Procedures for checking starter motor and generator.
Troubleshooting and testing the voltage regulator.
Instructions for charging sealed and dry-charge batteries.
Steps to disconnect and remove the engine from the chassis.
Details on the automatic transmission components.
Procedures for removing and refitting the kickstart mechanism.
Steps for removing driven pulley, inspecting clutch, and refitting drive belt.
Checking hub shafts and covers for wear and damage.
Procedures for flywheel magneto and stator removal and refitting.
Steps for removing and inspecting cylinder and piston components.
Procedures for crankshaft and bearing removal and refitting.
Procedures for refitting oil seals and removing/refitting the oil pump.
Maintenance procedures for the fuel cock and supply system.
Steps for removing the front wheel and servicing the hub bearings.
Procedures for handlebar removal/refitting and front fork overhaul.
Procedures for refitting steering column components and bearings.
Steps for refitting the rear wheel and removing shock absorbers.
Procedures for refitting and removing the centre-stand assembly.
Overhaul of the front brake calliper and disc inspection.
Steps for brake pad replacement and brake fluid filling.
Procedures for removing and refitting the front brake pump.
Steps for removing the ignition key-switch from the chassis.
Procedures for removing footrests, mudguards, helmet bay, and fuel tank.
Aesthetic, torque, and electrical system checks before delivery.
Fluid level checks, road test, static test, and functional inspection.
Time for engine, crankcase, crankshaft, bearings, cylinder, and piston replacements.
Time for head, manifold, carburettor, and spark plug replacements.
Time for pulley, clutch, transmission cover, and related component replacements.
Time for driving pulley, flywheel, fan, and stator replacements.
Time for muffler and air cleaner system maintenance.
Time for frame, stand, and body panel replacements.
Time for fuel and oil system component replacements.
Time for shock absorber and steering bearing replacement.
Time for handlebar, covers, and control component replacements.
Time for front and rear wheel, tyre, and brake component replacements.
Time for starter, battery, and electrical component replacements.
Time for electrical system, regulator, and control component replacements.
Time for transmission cable and brake calliper system replacements.
Time for steering column fork and stem replacement.
Time for gear reduction unit and axle replacement.
Time for air connection, filter, housing, and reed replacement.
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