EasyManua.ls Logo

Diamond Wire Technology CT400 - User Manual

Default Icon
30 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
INSTRUCTION MANUAL
Millennium Series Capstan Saws
Models CS400, CS410, CT400, CS810 and CT800
Diamond Wire Technology
1605 S. Murray Blvd.
Colorado Springs, CO 80916
(719) 570-1150
(719) 570-1176 (FAX)
Question and Answer IconNeed help?

Do you have a question about the Diamond Wire Technology CT400 and is the answer not in the manual?

Summary

Introduction

Mechanical Setup

Covers initial setup and physical arrangement of the saw.

Shipping Considerations

Details precautions and steps related to shipping the equipment.

Electrical and Pneumatic Connections

Explains power requirements and air supply connections for the saw.

Drain Connection

Describes how to connect drainage for cutting lubricant.

Spray System (Optional)

Provides instructions for connecting an optional coolant spray system.

Wire Inspection

Guides the user on how to inspect the cutting wire before operation.

Guide Pulley Spacing

Explains how to adjust the spacing of the guide pulleys for optimal cutting.

Mounting the Part Specimen

Details how to secure the material to be cut onto the saw's table.

Operator Interface

Controller Box

Details the components and functions of the main control unit.

Power On

Instructions for turning the saw's power on and initial startup sequence.

Manual Mode

Explains how to operate the saw using manual control for setup and testing.

Jogging the Actuators

Instructions on manually moving the saw's axes (yoke, table).

Position Recommendation

Advice on setting zero positions for accurate cutting.

Common Setup Actions

Set Operational Units

How to change display units between English and metric.

Calibrate Bow Sensor

Refers to calibration procedure for the bow sensor in another section.

Automatic Mode

Number Of Cuts

Setting the total number of cuts for a program.

Variable Width

Option to set different slice widths for each cut.

Slice Width

Defining the thickness of each slice.

Rotate (0=finish)

Setting rotation angles for dicing operations.

Cut Depth

Specifying the total downward travel of the yoke for the cut.

Rock Angle

Setting the angle for rocker oscillation during cutting.

Rock Time

Adjusting the speed of the rocker oscillation.

Yoke Velocity Method

Choosing between automatic or manual control of yoke speed.

Target Bow

Setting the desired wire bow angle for optimal cutting force.

Starting Velocity

Defining the initial downward speed of the yoke.

Percentage of Total Cut Depth

Specifying the depth at which a velocity setting applies.

Final Velocity

Setting the final downward velocity of the yoke for cutting.

End Cut Dwell Time

Setting dwell time at the bottom of the cut.

Saw Retraction

Controlling wire drive behavior during yoke retraction.

Hard-write Changes

Option to save changed program parameters to memory.

Resume Current Program

Option to resume an interrupted or broken wire cut program.

Set Wire Speed

Reminder to set the wire speed control before starting.

Warning: Bow Not Zero

Warning about bow sensor calibration status.

Press Reset To Start

Instruction to press RESET to begin the programmed cut.

Display Progress

Information screens displayed during cutting operation.

Wiring the Saw

Wire Break Detection

How the saw detects wire breakage and the resulting message.

Removing a Worn Wire

Steps to safely remove a used diamond wire.

Removing a Broken Wire

Procedure for removing a wire that has snapped.

Installing a New Wire

Adjustment and Maintenance

Leveling

How to level the saw using its adjustable feet.

Bow Sensor Positioning

Instructions for adjusting the position of the bow sensor.

Bow Sensor Calibration

Steps to recalibrate the bow sensor for accurate readings.

Wire Tensioner

Critical factors and recommended pressures for wire tension.

Pulleys

Discusses pulley wear and common mechanical problems.

To Replace a Pulley

Step-by-step guide for replacing a worn pulley on the saw.

Preventative Maintenance

Daily

Daily maintenance checks and tasks for the saw.

Weekly

Weekly maintenance tasks, including lubrication.

Monthly

Monthly maintenance procedures and checks.

Diamond Wire Technology CT400 Specifications

General IconGeneral
BrandDiamond Wire Technology
ModelCT400
CategorySaw
LanguageEnglish

Related product manuals