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Dixon ZTR 966504101 User Manual

Dixon ZTR 966504101
56 pages
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SPDZTR 30 CA / 966504101
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
Operator Manual
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Dixon ZTR 966504101 Specifications

General IconGeneral
BrandDixon
ModelZTR 966504101
CategoryLawn Mower
LanguageEnglish

Summary

Introduction

General Information

Explains basic terms and general operation guidance for the manual.

Driving and Transport on Public Roads

Provides safety instructions for transporting the machine on public roads.

Towing Precautions

Details safety measures and considerations when towing equipment with the machine.

General Operating Guidelines

Outlines safe and proper operating procedures for the machine.

Good Service Practices

Emphasizes the importance of dealer service and customer support.

Manufacturing Number Identification

Explains where to find the machine's manufacturing and serial numbers.

Symbols and Decals

Warning and Information Symbols

Explains the meaning of general warning and informational symbols used in the manual.

Control and Indicator Symbols

Defines symbols related to machine controls like gears, choke, and fuel.

Safety and Operational Symbols

Illustrates symbols indicating safety alerts, brake status, and operational warnings.

Hazard and Warning Symbols

Details symbols for hazardous materials like battery acid and warnings about standing near the machine.

Personal Protective Equipment Symbols

Shows symbols representing required personal protective equipment for safe operation.

General Safety Symbols

Explains symbols for reading manuals, shutting off engines, and maintaining safe distances.

Specific Hazard Symbols

Illustrates symbols for hazards like thrown objects, finger injuries, and shield removal.

Critical Hazard Warning

Highlights the critical DANGER warning for keeping hands and feet away from moving parts.

Safety

Safety Instructions Overview

Provides essential safety instructions for operating the machine.

General Operation Safety

Details safety precautions to be taken during general machine operation.

General Operation Precautions

Covers safety aspects like lighting, alcohol use, traffic awareness, and eye protection.

Operator Age Considerations

Addresses safety concerns for operators aged 60 years and above.

User Responsibilities and Regulations

Highlights user duties, manufacturer recommendations, and legal age regulations.

Maintenance Safety Precautions

Safety advice related to machine cleanliness and cooling before storage.

Chemical Hazard Warning

Warns about chemicals in engine exhaust, including carbon monoxide.

Personal Safety Equipment

Lists and illustrates essential personal protective equipment for safe operation.

Slope Operation Safety

Provides detailed safety guidelines for operating the machine on slopes.

Slope Operation Warning

Specific warning against driving on slopes exceeding 10 degrees or across slopes.

Child Safety

Details critical safety measures to prevent accidents involving children.

Child Safety Illustrations

Illustrations demonstrating how to keep children away from the work area and prohibit operation.

Safety Plate Warning

Warning against starting the engine with safety plates removed.

Safe Handling of Gasoline

Provides comprehensive instructions for safe handling of gasoline.

Fueling Warning

Warns against refueling the machine indoors due to flammability risks.

Hot Surface Warning

Alerts users that the engine and exhaust system get very hot, posing a burn risk.

General Maintenance Safety

Safety guidelines for performing general maintenance tasks on the machine.

Enclosed Space Warning

Prohibits operating the machine in enclosed or poorly ventilated spaces.

Maintenance PPE Warning

Mandates the use of protective glasses during maintenance work.

Battery Hazard Warning

Warns about lead and lead compounds in batteries causing health risks.

Battery Sparking Safety

Advises on preventing sparking when working with the battery and starter circuit.

Electrical Sparking Warning

Provides routines to avoid electrical sparking and its consequences.

Battery Maintenance Illustrations

Illustrations related to battery maintenance, including not smoking and risk of sparking.

Cleaning Illustration

Shows an illustration of regularly cleaning the mower deck.

Transport Safety

Details safety measures for transporting the machine on trailers or vehicles.

Hydraulic Oil Hazard Warning

Warns about the danger of high-pressure hydraulic oil penetrating skin.

Transport Parking Brake Information

Informs that the parking brake is insufficient for transport security.

Spark Arrestor Warning

Warns about using the mower near flammable areas without a spark arrestor.

Towing Safety

Provides safety guidelines for towing with the machine, emphasizing caution.

Spark Arrestor Information

Mentions the availability of a spark arrestor for mufflers.

Controls

Control Locations Diagram

Diagram identifying the location of various controls on the machine.

Steering Control Levers

Detailed explanation of how the steering control levers operate the machine's movement.

Steering Speed Warning

Warns about the machine's rapid turning capability with steering controls.

Parking Brake Operation

Instructions on how to use and the importance of the parking brake.

Throttle Control Operation

Explains the function and usage of the throttle control for engine speed.

Ignition Switch Operation

Details on how to use the ignition switch to start and stop the engine.

Choke Control Operation

Describes the function of the choke control for cold engine starts.

Refueling Procedure

Provides step-by-step instructions for safely refueling the machine.

Gasoline Flammability Warning

Highlights the extreme flammability of gasoline and associated risks.

Hot Engine Warning

Alerts users to the high temperatures of the engine and exhaust system.

Refueling Overfill Warning

Instructs not to overfill the fuel tank and to wipe up spills.

Fuel Shut Off Valve Operation

Explains how to operate the fuel shut off valve to turn fuel supply on or off.

Mower Deck Lifting Lever Operation

Describes the use of the lifting lever for adjusting cutting height and transport.

Tracking Adjustment

Guidance on checking and adjusting the machine's tracking for straight movement.

Blade Control Lever Operation

Instructions on how to engage and disengage the mower blades.

Manual Transport Procedure

Steps for engaging bypass linkages to manually move the mower.

Operation

Operator Training

Provides advice and suggestions for new users of zero-turn mowers.

Steering Operation

Explains the mechanics of steering and controlling the mower's direction and speed.

Moving Forward and Backward

Details the procedure for moving the mower straight forward or backward.

Turning Right

Describes how to execute a turn to the right using the steering controls.

Turning Left

Describes how to execute a turn to the left using the steering controls.

Zero Turn Maneuver

Explains how to perform a zero-radius turn by manipulating steering controls.

Before Starting Checks

Lists essential checks to perform before starting the engine.

Starting the Engine Procedure

Step-by-step guide on how to start the engine of the mower.

Setting Neutral Position

Instructions on how to place steering controls in the locked neutral position.

Setting Throttle Position

Guidance on setting the throttle to the appropriate position.

Setting Choke Position

Instructions for setting the choke control for cold starts.

Opening Fuel Valve

Procedure for opening the fuel valve before starting the engine.

Engaging Ignition to Start

Steps for turning the ignition key to the start position.

Releasing Ignition to Run

Instruction to release the ignition key to the run position once the engine starts.

Adjusting Choke After Start

How to adjust the choke control as the engine warms up.

Setting Engine Speed

Guidance on setting the desired engine speed using the throttle.

Engine Exhaust Hazard Warning

Warning about hazardous chemicals in engine exhaust, including carbon monoxide.

Battery Hazard Warning

Warning about explosive gases generated by lead-acid batteries.

Jumper Cable Starting Procedure

Step-by-step instructions for using jumper cables to start the engine.

Running the Mower

Procedure for releasing the parking brake and moving the machine.

Engaging Mower Blades

Instructions on how to safely engage the mower blades.

Operating on Hills

Safety guidelines and procedures for operating the mower on slopes.

Slope Operation Warning

Specific warning about slope limits and safe maneuvering on inclines.

Mowing Tips

Advice for achieving optimal mowing results and maintaining the lawn.

Hazard Clearing Warning

Warning to clear the lawn of stones and objects that could be thrown by blades.

Slope Operation Warning

Reiterates warnings about slope limits and avoiding sudden directional changes.

Stopping the Engine Procedure

Step-by-step instructions for safely stopping the engine.

Manual Transport Procedure

Detailed steps for engaging bypass linkages for manual transport.

Maintenance

Maintenance Schedule

A schedule outlining required maintenance tasks at different intervals.

Maintenance Safety Checklist Warning

Crucial safety precautions to follow before performing any service or adjustment.

Battery Maintenance

Guidelines for cleaning, maintaining, and periodically charging the battery.

Battery Terminal Safety Warning

Warning against shorting battery terminals and precautions before connecting.

Battery Replacement Procedure

Step-by-step instructions for safely removing and installing a new battery.

Safety System Functionality

How to check and ensure the proper functioning of the machine's safety system.

Tire Pressure Specifications

Specifies the recommended tire pressure for all four tires.

Parking Brake Checks

Guidance on visually inspecting and testing the parking brake for proper function.

V-Belt Inspection

Instructions for checking V-belts for wear, cracking, and nicks.

Deck Belt Replacement

Procedure for removing and replacing the mower deck belt.

EZT Belt Replacement

Instructions for replacing the EZT belt, including precautions for fan blades.

Cutting Blades Maintenance

Information on sharpening, replacing, and inspecting mower blades for damage.

Blade Replacement Procedure

Steps for removing, installing, and tightening mower blades securely.

Mower Deck Adjustment

Guidance on adjusting the mower deck for optimal cutting performance.

Deck Leveling Procedure

Steps for leveling the mower deck side-to-side and front-to-back.

Caster Wheel Maintenance

Instructions for checking caster wheel rotation and potential service needs.

Machine Cleaning Procedure

Details on regular cleaning and washing to maintain the machine's lifespan.

Hardware Inspection

Guidance on daily inspection of the machine for loose or missing hardware.

Lubrication

General Lubrication Guidelines

Provides general rules and precautions for lubricating the machine.

Front Wheel Mount Lubrication

Instructions for lubricating the zerks on the front wheel mounts.

Front Wheel Bearing Lubrication

Details on lubricating the front wheel bearings using a grease gun.

Deck Spindle Lubrication

Procedure for lubricating the deck spindle zerks, including access.

Steering Control Shaft Lubrication

Instructions for lubricating the steering control shafts.

Engine Lubrication Reference

Directs users to the engine manufacturer's manual for lubrication instructions.

Troubleshooting

Engine Start Issues

Lists common causes for the engine failing to start.

Starter Motor Issues

Troubleshooting steps for when the starter motor does not turn the engine over.

Rough Engine Running

Identifies potential causes for the engine running roughly or poorly.

Weak Engine Performance

Lists reasons why the engine might seem weak or lack power.

Engine Overheating

Common causes for the engine overheating during operation.

Battery Charging Issues

Troubleshooting steps if the battery is not charging properly.

Machine Movement Problems

Addresses issues where the machine moves slowly, unevenly, or not at all.

Mower Deck Engagement Issues

Diagnoses problems related to the mower deck not engaging.

Uneven Mowing Results

Identifies factors that can lead to uneven mowing results.

Machine Vibration

Lists potential causes for excessive vibration of the machine.

Storage

Winter Storage Preparation

Steps to prepare the machine for long-term storage, especially winter.

Fuel Storage Hazard Warning

Critical warning about storing fuel indoors or in poorly ventilated spaces.

General Service Recommendations

Advice on obtaining annual checkups and using genuine spare parts.

Schematic

Key Switch Positions

Diagrams showing the different positions of the ignition key switch.

Technical Data

Torque Specifications

Lists torque values for various fasteners used on the machine.

Hex Head Cap Screw Torque Specs

Provides torque values for standard hex head cap screws of different sizes.

Engine Specifications

Details about the engine manufacturer, type, power, lubrication, and fuel.

Transmission Specifications

Technical details regarding the transmission system, speed, and brakes.

Equipment Details

Specifications for cutting width, height, number of blades, and deck construction.

Machine Productivity

Information on the machine's output rate in acres/hour or m²/hr.

Machine Overall Dimensions

Provides measurements for the machine's length, width, height, and weight.

Conformity Certificates

USA Requirements

Information regarding compliance labels and special state requirements in the USA.

CE Requirements

Notes that the Declaration of Conformity is included in the literature packet.

Service Journal

Delivery Service Checklist

A checklist for services to be performed upon delivery of the machine.

5-10 Hour Service Tasks

Maintenance tasks to be completed after the initial 5-10 hours of operation.

25-Hour Service Tasks

Routine maintenance tasks to be performed every 25 hours.

50-Hour Service Tasks

Maintenance tasks to be performed every 50 hours of operation.

100-Hour Service Tasks

Maintenance tasks to be performed every 100 hours of operation.

300-Hour Service Tasks

Major maintenance tasks to be performed every 300 hours of operation.

Annual Maintenance Tasks

Maintenance tasks that should be performed at least once each year.

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