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Dixon ZTR SPEEDZTR 48SE User Manual

Dixon ZTR SPEEDZTR 48SE
60 pages
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Operator Manual
Please read the operator manual carefully and make sure you
understand the instructions before using the machine.
SPEEDZTR 48SE / 966698603
Form Number 115 543228 Rev B 2013-09-01
Gasoline containing up to 10% ethanol (E10) is acceptable for
use in this machine. The use of any gasoline exceeding 10%
ethanol (E10) will void the product warranty.
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Dixon ZTR SPEEDZTR 48SE Specifications

General IconGeneral
Cutting Width48 inches
Cutting Height1.5 - 4.5 inches
Blades3
TransmissionHydrostatic
Fuel Capacity3.5 gallons
Warranty3 years
Deck MaterialSteel

Summary

Introduction to the Dixon ZTR Operator Manual

General Operation and Transport Guidelines

Provides overview of manual terms, road transport, towing, and general operation.

Good Service and Manual Value

Emphasizes dealer service, manual's importance for maintenance, and resale value.

Symbols and Decals Explained

Safety Warning and Information Symbols

Explains critical warning symbols indicating potential injury, death, or material damage.

Operational Control Symbols

Illustrates symbols for machine controls, functions, and indicators like Reverse, Neutral, Speed, and Fuel.

Safety Hazard and Operation Symbols

Details hazard symbols for sharp blades, battery acid, general danger, and specific operational safety icons.

Safety Instructions and Precautions

Core Safety Instructions

Outlines essential safety rules for operation, bystander safety, and proper use of the machine.

Personal Protective Equipment (PPE)

Details necessary personal protective equipment like glasses, gloves, footwear, and hearing protection.

Safe Slope Operation

Provides crucial guidelines for operating the machine safely on slopes, including angle limits and techniques.

Child Safety and Operator Age

Emphasizes keeping children away from the machine and specific age recommendations for operators.

Gasoline Handling and Storage Safety

Provides critical instructions for safe refueling, storage, and handling of gasoline to prevent fire and explosion.

Maintenance Safety Precautions

Details safety precautions for maintenance, including proper tools, safety devices, and handling of battery acid.

Battery and Electrical Safety

Warns about battery hazards like explosion and sparking, and advises on safe electrical handling.

Transport, Towing, and Spark Arrestor Safety

Instructs on safe transport, towing, and the requirements for a spark arrestor.

Machine Controls and Operation

Control Locations Identification

Identifies the location of various controls on the machine, including steering levers, brake, and switches.

Steering Control Operation Guide

Details how to operate the steering control levers for forward, backward, turning, and zero-turn maneuvers.

Parking Brake and Throttle Control

Explains the function and operation of the parking brake and the throttle control for engine speed.

Blade Engagement Switch Operation

Describes how to engage and disengage the mower deck blades using the blade switch.

Ignition Switch and Choke Control

Details the use of the ignition switch for starting/stopping and the choke control for cold starts.

Hour Meter Functionality

Explains how the hour meter tracks operating time and how to reset it.

Fuel Tank Capacity and Refueling Safety

Provides information on the fuel tank capacity and critical safety instructions for refueling.

Fuel Shut Off Valve and Cutting Height Adjustment

Explains the function of the fuel shut off valve and how to adjust the mower deck cutting height.

Bypass Linkages for Manual Movement

Describes the use of bypass linkages for manually moving the machine and safety precautions.

Seat Adjustment and Fuse Location

Details how to adjust the seat and the location of the primary fuse.

Tracking Adjustment Guide

Provides a step-by-step guide to adjust the steering controls for straight tracking.

Operating Procedures

Operator Training and Initial Maneuvers

Offers guidance for new operators on familiarizing themselves with the mower's unique maneuverability and controls.

Steering and Zero-Turn Maneuvering

Explains how to control direction and speed using steering levers, including turning and zero-turn actions.

Pre-Start Checks and Conditions

Lists essential checks and conditions required before starting the engine, including safety systems.

Starting the Engine Safely

Provides a step-by-step guide for starting the mower's engine, including engaging the parking brake and disengaging blades.

Control Setup for Engine Start

Details the correct positions for steering controls, throttle, and choke before starting the engine.

Engine Ignition and Warm-up Procedure

Instructs on turning the ignition key, releasing it after starting, and warming up the engine.

Jumper Cable Use for Weak Batteries

Explains how to handle a weak battery and provides instructions for using jumper cables safely.

Running the Mower and Deck Engagement

Guides the user on releasing the parking brake, moving controls, and engaging the mower deck.

Safe Operation on Slopes

Provides essential safety advice for operating the mower on slopes, including angle limits and maneuvering techniques.

Mowing Tips for Best Results

Offers advice on mowing techniques, grass height, speed, and avoiding wet conditions for best results.

Engine Shutdown Procedure

Details the procedure for safely stopping the engine, disengaging the deck, and securing the mower.

Moving the Machine Manually

Explains how to engage bypass linkages to manually push or pull the mower.

Maintenance Schedule and Procedures

Regular Maintenance Schedule

Presents a comprehensive schedule of daily, weekly, monthly, and hourly maintenance tasks.

Service Intervals and Checklists

Lists maintenance tasks required at specific hour intervals (25, 50, 100, 300 hours) and annual checks.

Battery Maintenance and Replacement

Provides guidance on keeping the battery clean, charging it, and safely replacing it.

Safety System and Parking Brake Checks

Explains how to verify the proper functioning of the mower's safety interlock system and parking brake.

Tire Pressure and Anti-scalp Roller Adjustment

Specifies correct tire pressure and guides on adjusting anti-scalp rollers for proper deck height.

Belt Inspection and Replacement

Advises on checking V-belts for wear and inspecting the deck belt for proper routing and tension.

Blade Sharpening and Replacement

Details how to safely handle, replace, and sharpen mower blades, emphasizing professional service.

Mower Deck Leveling Procedure

Provides instructions for leveling the mower deck to ensure an even cut, including blade alignment and adjustments.

Caster Wheel Service and Cleaning

Explains caster wheel checks and the importance of regular machine cleaning.

Lubrication Schedule and Procedures

Lubrication Schedule and General Tips

Presents a schedule for lubrication points and general advice on using grease and oil.

Engine Oil Change and Front Wheel Lubrication

Details engine oil change steps and lubricating front wheel bearings and deck spindles.

Deck Spindles and Transmission Maintenance

Explains lubricating deck spindles and notes that the transmission is maintenance-free.

Troubleshooting Common Issues

Engine Start and Running Problems

Lists common causes for the engine not starting, running rough, or seeming weak.

Engine Overheating and Drive Issues

Addresses potential causes for engine overheating, battery not charging, slow movement, and deck engagement issues.

Storage Instructions

Winter Storage Preparation Guide

Provides detailed steps for preparing the machine for long-term storage, including fuel treatment and cleaning.

Technical Specifications and Schematics

Electrical System Wiring Diagram

Displays the electrical wiring diagram of the mower, including key switch positions.

Fastener Torque Specifications

Lists torque values for various fasteners, including hex head cap screws and metric hardware.

Machine Specifications Overview

Details technical specifications for the engine, transmission, frame, dimensions, and productivity.

Conformity Certificates and Requirements

USA Requirements and Label Information

Explains USA requirements, emissions rules, and the importance of conformity labels.

Service Journal and Maintenance Logs

Initial Delivery Service Checklist

Outlines the required checks and actions for initial delivery service of the machine.

First 10 and 25-Hour Service Tasks

Lists maintenance tasks for the first 10 hours of operation and the 25-hour service interval.

50 and 100-Hour Service Requirements

Details the maintenance tasks required at the 50-hour and 100-hour service intervals.

300-Hour and Annual Service Tasks

Lists maintenance tasks for the 300-hour service and the recommended annual service.

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