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Dometic 59516.731 User Manual

Dometic 59516.731
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INSTALLATION
INSTRUCTIONS
Lire et comprendre ce manuel avant
de procéder à l'installation, à des ré-
glages, de l'entretien ou des parations.
L'installation de cet appareil doit être
effectuée par un réparateur qualié.
Toute modification de cet appareil
peut être extrêmement dangereuse et
entraîner des blessures ou dommages
matériels.
520 Series DUO-THERM HP
530 Series DUO-THERM HP HEAT PUMP
579 Series BRISK AIR
590 Series BRISK AIR
591 Series HEAT PUMP
595 Series QUICK COOL
600 Series PENGUIN
630 Series PENGUIN
Roof Top Air Conditioners & Heat Pumps
Used With Part No. 3109226.005 & 3109407.001
Comfort Control Center Electronic Control Kit
Ducted Installation Using
3109228.001 (White) Comfort Control Center
TM
OR
3109228.019 (Black) Comfort Control Center
TM
THIS UNIT IS DESIGNED FOR OEM INSTALLATION
ALL INITIAL INSTALLATIONS MUST BE APPROVED BY
DOMETIC CORPORTION
REVISION
Form No. 3109270.102 8/07
(Replaces 3109270.094)
(French 3109537.096)
©2007 Dometic Corporation
LaGrange, IN 46761
This manual must be read and un-
derstood before installation, ad-
justment, service, or maintenance
is performed. This unit must be
installed by a qualied service
technician. Modication of this
product can be extremely hazard-
ous and could result in personal
injury or property damage.
57908.321
57908.521
57912.321
57912.531
57912.532
57912.621
57912.622
57912.631
57915.321
57915.322
57915.331
57915.336
57915.421
57915.422
57915.521
57915.522
57915.531
57915.536
57915.541
57915.546
57915.621
57915.622
57915.626
57915.631
57915.731
57915.741
59016.521
59016.526
59016.531
59016.621
59136.321
59136.331
59136.336
59136.521
59136.531
59136.536
59136.621
59136.631
59516.303
59516.331
59516.336
59516.501
59516.506
59516.531
59516.536
59516.601
59516.603
59516.606
600315.421
630035.321
630035.421
520300.501
520310.501
520315.501
520315.506
520316.501
520316.506
530515.501
530515.606
530516.501
530516.506
59516.631
59516.731
59528.601
59529.531
59529.601
59529.631
59530.531
59530.532
59530.536
59530.601
59530.631
59530.632
600312.321
600312.421
600315.321
600315.326
MODELS
USA
SERVICE OFFICE
Dometic Corporation
2320 Industrial Parkway
Elkhart, IN 46516
574-294-2511
CANADA
Dometic Corporation
46, Zatonski, Unit 3
Brantford, ON N3T 5L8
CANADA
519-720-9578
For Service Center
Assistance Call:
800-544-4881
RECORD THIS UNIT INFORMATION
FOR FUTURE REFERENCE:
Model Number
Serial Number
Date Purchased
Important: These instructions must
stay with unit. Owner read carefully.
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Dometic 59516.731 Specifications

General IconGeneral
BrandDometic
Model59516.731
CategoryAir Conditioner
LanguageEnglish

Summary

SAFETY INSTRUCTIONS

RECOGNIZE SAFETY INFORMATION

Symbol for safety alerts and precautions to watch for in the manual.

UNDERSTAND SIGNAL WORDS

Explains the meaning of WARNING, CAUTION, and CAUTION signal words.

GENERAL INFORMATION

Product specifications disclaimer

Specifications are subject to change without notice.

Design considerations for RV installation

Details RV installation and roof construction requirements.

Heat gain reduction tips

Measures to reduce heat gain and improve performance.

Condensation damage disclaimer

Manufacturer not responsible for damage from condensed moisture.

PRECAUTIONS

Installation safety warnings

Improper installation can cause severe injury or property damage.

Compliance with codes and regulations

Compliance with electrical and local codes is mandatory.

Authorized accessories and qualified service

Use only Dometic-authorized accessories and qualified personnel for service.

CHOOSING LOCATION FOR THE AIR CONDITIONER/HEAT PUMP

RV roof installation planning factors

Factors to consider for cooling requirements and location.

Unit placement guidelines for single/multiple units

Describes mounting placement for single and multiple units.

Roof integrity and water collection caution

Installer responsibility for roof integrity and preventing water collection.

AIR DISTRIBUTION SYSTEM SIZING & DESIGN

Air distribution system design requirements

Requirements for duct material, insulation, sealing, and return air.

Ductwork integrity and damage prevention

Installer responsibility for preventing duct collapse and ceiling damage.

AIR DISTRIBUTION SYSTEM INSTALLATION

Recommended installation configuration and review

Recommends configuration and installer's responsibility for RV floor plan review.

Approval for alternate installation methods

Alternate methods require Dometic approval in writing.

ROOF AND CEILING OPENING PREPARATION

Electrical power disconnect warning

Disconnect power to avoid shock hazard during installation.

Cutting roof and ceiling openings procedure

Instructions for cutting roof and ceiling openings.

Routing AC power supply line and protection

Instructions for routing AC power supply line and circuit protection.

AIR DISTRIBUTION DUCT INSTALLATION

Installing air distribution ducts in roof cavity

Installing ducts and meeting system requirements.

COMFORT CONTROL CENTER™, REMOTE SENSOR & CABLE INSTALLATION

Location guidelines for CCC and temperature sensor

Guidelines for proper placement of CCC and sensor.

Control cable type and termination requirements

Specifies cable type, connectors, and termination for control cable.

Wiring installation for control system components

Instructions for routing power, control, sensor, EMS, and furnace wires.

PLACING THE AIR CONDITIONER ON THE ROOF

Unit Preparation and Placement

Unpacking, lifting with hoist, positioning, and preventing gasket damage during roof installation.

Air distribution duct installation in roof cavity

Installing ducts in the RV roof cavity.

INSTALLATION OF COLD CONTROL

Freeze control sensor installation for 520-595 series models

Instructions for installing freeze control sensor for specific models.

Freeze control sensor installation for 600-630 series models

Instructions for installing freeze control sensor for 600/630 series.

WIRING OF CONTROL SYSTEM

115 VAC supply connection procedure

Instructions for pulling the unit electrical cord.

Electrical safety warnings for wiring

Disconnect power and ensure proper grounding/polarity.

CONTROL SYSTEM WIRING PROCEDURES

AC power supply line routing and connection

Connecting AC power supply wires and ensuring secure connections.

Low voltage wire connection procedures

Instructions for connecting low voltage wires from the AC unit.

12 VDC power disconnect caution

Disconnect 12 VDC to prevent equipment damage.

Comfort Control Center™ installation steps

Steps for mounting the CCC base plate and connecting the control cable.

INSTALLATION OF AIR CONDITIONER

Ceiling template installation for 3105007/3105935 models

Instructions for checking gasket alignment and preparing the ceiling template.

Foam divider installation for 3308120 Genesis system

Instructions for installing the foam divider in the opening.

Ceiling template installation for 3308120 Genesis system

Positioning the electrical box and connecting control wires.

Return Air Cover Installation (3105007/3105935)

Mounting bolt tightening and cautions

Tightening bolts for gasket seal, cautions on tightness.

Divider plate installation procedure

Instructions for preparing and installing the divider plate.

Genesis Air Filtration System Installation (3308120)

Control box and ceiling template mounting

Mounting electronic control box and securing ceiling template.

Mounting bolt tightness cautions

Warning about bolt tightness affecting roof seal or template damage.

Return Air Cover Installation Details (3105007/3105935)

Divider plate sealing and insulation

Sealing divider plate to base pan, caution on effectiveness, applying insulation.

Genesis Air Filtration System Installation Details (3308120)

Foam divider sealing and cover installation

Sealing foam divider ends and installing decorative cover with wiring.

Return Air Cover Installation Final Steps (3105007/3105935)

Control box, cover, and grill installation

Securing control box, installing cover, and reinstalling filter grill.

Genesis Air Filtration System Installation Final Steps (3308120)

Filter, grill, and handle installation

Inserting filter, placing grill, and installing slide handle.

SYSTEM CONFIGURATION, RESET & CHECKOUT

Dip Switch Configuration and Adjustment

Setting dip switches, tool usage, and adjustment for zones, heat strip, sensor, furnace, and differential.

System Reset and Checkout Procedure

Performing system reset after configuration and verifying all system features.

ELECTRONIC FIELD WIRING DIAGRAM

Air conditioner unit field wiring diagram

Wiring diagram for the air conditioner unit.

HEAT PUMP FIELD WIRING

Penguin model field wiring diagram

Wiring diagram specific to Penguin models.

Brisk Air model field wiring diagram

Wiring diagram specific to Brisk Air models.

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