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Doosan B32S-5 User Manual

Doosan B32S-5
133 pages
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SB2346E00
Operation &
Maintenance Manual
LIFT TRUCKS
BC20S-5, BC25S-5, BC25SE-5
BC30S-5, BC32S-5
B20S-5, B25S-5, B30S-5, B32S-5
0609

Table of Contents

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Doosan B32S-5 Specifications

General IconGeneral
BrandDoosan
ModelB32S-5
CategoryLifting Systems
LanguageEnglish

Summary

Safety Section Fundamentals

Important Safety Information and General Warnings

Critical safety precautions for operation, maintenance, and repair.

Safety Section: Warnings and Training

Safety Section: Operator Rules

Operator Safety Rules and Precautions

General warnings and rules for safe lift truck operation.

Safety Section: Component Warnings

Safety Section: Additional Warnings

Safety Section: Electrical and Battery

Electrical and Battery Safety Warnings

Safety procedures for electrical components and battery handling.

Safety Section: General Hazards

Safety Section: Operational Procedures

Safety Section: Driving and Operation

Starting, Operating, and General Driving Safety

Guidance on starting, operating, and safe driving practices.

Safety Section: Load, Parking, and Maintenance

Loading, Parking, and Maintenance Safety Precautions

Safety for loading, parking, and maintenance tasks like pressure air use.

Safety Section: Fire, Explosion, and Battery

Fire, Explosion, Battery, and Tire Safety

Critical safety measures for fires, explosions, batteries, and tires.

Safety Section: Tipover and Restraint System

Avoiding Tipover and Understanding Center of Gravity

Principles of lift truck stability and the importance of CG.

Safety Section: Operational Rules

General Safety Rules for Operator Conduct

Fundamental rules for operator behavior and safe practices.

Safety Section: Driving and Load Handling

Load Handling Safety and Operation on Surfaces

Rules for safe load handling and operating on various surfaces.

Safety Section: Raised Loads and Tipover

Safe Operation with Raised Loads and Tipover Avoidance

Precautions for operating with raised loads and avoiding tipovers.

Safety Section: Driving Practices

Safe Driving Practices and Hazard Awareness

Guidelines for driving near hazards and maintaining awareness.

Safety Section: Parking and Refueling

Safe Parking and Refueling Procedures

Procedures for parking the truck and refueling safely.

Safety Section: Tipover Survival

Surviving a Tipover with Operator Restraint System

Instructions for operator safety during a tipover event with the restraint system.

General Section: Capacity Charts

Load Capacity Charts (STD, FFL)

Load capacity charts for standard and full free lift masts.

General Section: FFT Capacity Charts

Lift Truck Capacity Charts (FFT)

Load capacity charts for full free triple lift masts.

General Section: Integrated Side Shifter

Capacity Charts with Integrated Side Shifter

Load capacity data for trucks with integrated side shifters.

General Section: More Integrated Shifter Charts

Additional Capacity Charts for Integrated Side Shifter

Further load capacity data for integrated side shifters.

General Section: Hook-on Side Shifter

Capacity Charts with Hook-on Side Shifter

Load capacity charts for trucks with hook-on side shifters.

General Section: More Hook-on Shifter Charts

Additional Capacity Charts for Hook-on Side Shifter

Further load capacity data for hook-on side shifters.

General Section: Identification Plates

Lift Truck Capacity Rating Interpretation

How to understand and use the lift truck capacity rating plate.

Operation Section: Troubleshooting

Troubleshooting: Lift Truck Not Moving

Steps to take if the lift truck does not move.

Operation Section: Brake Controls

Lift Truck Controls: Parking and Service Brakes

Detailed explanation of the parking and service brake systems.

Operation Section: Drive Controls

Accelerator Pedal and Directional Control Lever

How to use the accelerator pedal and directional control lever.

Operation Section: Pre-Operation

Pre-Operation Walk-Around Inspection

Step-by-step guide for thorough walk-around inspection before operation.

Operation Section: Battery and Startup

Battery Safety and Preparation for Operation

Battery safety precautions and steps to prepare the truck for operation.

Operation Section: Basic Operation

Basic Lift Truck Operation Procedures

Step-by-step instructions for starting and operating the lift truck.

Operation Section: Advanced Operation

Advanced Operation and Braking Techniques

Using accelerator and service brake for speed control and stopping.

Operation Section: Load Handling Techniques

Operating Techniques for Load Handling

Techniques for inching into loads and safely lifting them.

Operation Section: Traveling and Turning

Safe Traveling and Turning Practices

Guidelines for traveling with and without loads, and safe turning practices.

Operation Section: Load Unloading

Unloading and Lifting Specific Loads

Procedures for unloading lift trucks and lifting drums/round objects.

Operation Section: Parking Procedures

Proper Lift Truck Parking Procedures

Detailed steps for safely parking the lift truck.

Operation Section: Parking and Alarms

Parking Procedures and Alarm Warnings

Final parking steps and information on parking alarm warnings.

Operation Section: Towing

Towing a Disabled Lift Truck Safely

Recommended procedures for safely towing a disabled lift truck.

Maintenance Section: Fork Care

Fork Inspection, Maintenance, and Repair

Guidelines for inspecting, maintaining, and repairing lift truck forks.

Maintenance Section: Fork Failure Causes

Maintenance Section: Fork Inspection

Fork Inspection Procedures and Criteria

Steps for inspecting forks during first installation and daily checks.

Maintenance Section: Periodic Fork Checks

Periodic Fork Inspection and Repair Guidelines

Requirements for 12-month inspections and approved repair methods.

Maintenance Section: Tire Information

Maintenance Section: Torque Specs

Maintenance Section: Fastener Torques

Maintenance Section: Lubricants

Maintenance Section: Fluid Specs

Maintenance Section: Battery Indicator

Understanding the Battery Discharge Indicator

How to read and interpret the battery discharge indicator.

Maintenance Section: Battery Performance

Maintenance Section: Battery Practices

Maintenance Section: Cold Storage

Maintenance Section: Chain Maintenance

Maintenance Section: Lubricant Data

Maintenance Section: Interval Schedule

Maintenance Section: Schedule Reference

Maintenance Section: Required Tasks

Maintenance Section: Display Keys

Maintenance Section: Diagnostics

Maintenance Section: Diagnostic Parameters

Maintenance Section: Carriage Adjustment

Maintenance Section: Power Modules

Maintenance Section: Fuses and Seat

Maintenance Section: Wheels and Axles

Maintenance Section: Daily Inspections

Daily Walk-Around Inspection

Detailed steps for daily walk-around inspection of the lift truck.

Maintenance Section: Completing Daily Checks

Completing the Daily Inspection Procedures

Final steps of the daily walk-around inspection.

Maintenance Section: Mast and Battery

Maintenance Section: Battery Service

Maintenance Section: Battery Charging

Maintenance Section: Charging Safety

Maintenance Section: First Service

Maintenance Section: Filter Change

Maintenance Section: Brake Checks

Maintenance Section: Lubrication Points

Maintenance Section: System Checks

Maintenance Section: Switches and Chains

Maintenance Section: Chain Service

Maintenance Section: Drive Axle and Tilt Cylinders

Maintenance Section: Cylinder and Roller Checks

Maintenance Section: Mast, Steering, Guard

Maintenance Section: Control Panel

Maintenance Section: Lever Check

Maintenance Section: Motor Service

Maintenance Section: Motor Reassembly

Maintenance Section: Tire Service

Maintenance Section: Wheel Installation

Maintenance Section: Chain Wear

Maintenance Section: Chain Adjustment

Maintenance Section: Hydraulic System

Maintenance Section: Hydraulic Checks

Maintenance Section: Bearing Reassembly

Maintenance Section: Fork Wear

Maintenance Section: Fork Alignment

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