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Doosan D35C-5 - User Manual

Doosan D35C-5
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SB2349E04
Operation &
Maintenance Manual
FORKLIFTS
D20S-5, D25S-5, D30S-5, D33S-5, D35C-5
G20E-5, G25E-5, G30E-5
GC20E-5, GC25E-5, GC30E-5, GC33E-5
G20P-5, G25P-5, G30P-5, G33P-5, G35C-5
G20P-5 Plus, G25P-5 Plus,
G30P-5 Plus, G33P-5 Plus, G35C-5 Plus
GC20P-5, GC25P-5, GC30P-5, GC33P-5
1105
Original Instruction

Table of Contents

Questions and Answers

  • J
    Jason ClementsAug 4, 2025
    How to troubleshoot engine cranking but not starting in Doosan D35C-5 Lifting Systems (Gas)?
    • R
      Richard JohnsonAug 4, 2025
      If your Doosan Lifting Systems engine cranks but won't start, several issues could be the cause. First, ensure the fuel tank isn't empty and is at least ¼ full. Other potential causes include a clogged fuel filter (repair or replace as needed), a faulty vapor connection (check for holes, loose clamps, or kinks), an electric fuel pump malfunction (check electrical connections, relay, and fuse), a malfunctioning fuel pressure regulator (test its operation), a malfunctioning fuel injector (test its operation), incorrect air/fuel or ignition/spark control (see Advanced Diagnostics), or no VR Sensor signal (verify the VR signal is present).
  • L
    Linda OliverAug 8, 2025
    Why is my Doosan Lifting Systems difficult to start (Gas)?
    • W
      williamharrisonAug 8, 2025
      If your Doosan Lifting Systems experiences difficulty starting, it might be due to several reasons. Check if the fuel tank is almost empty, as this can cause fuel pump cavitations; ensure the tank is at least ¼ full. Other potential causes include a clogged fuel filter (repair or replace), an electric fuel pump malfunction (check connections, relay, and fuse, and verify the pump is operating), a malfunctioning pressure regulator (test its operation), a malfunctioning fuel injector (test its operation), or a clogged air filter (clean or replace as required). Also, incorrect air/fuel or ignition control could be the issue (see Advanced Diagnostics). For engine mechanical issues, consult the Engine Service Manual.
  • G
    Gregory JacksonAug 16, 2025
    Why does my Doosan Lifting Systems not accelerate or hesitate during acceleration (Gas)?
    • E
      elizabetheverettAug 16, 2025
      If your Doosan Lifting Systems will not accelerate, hesitates during acceleration, or the engine stalls, first isolate the gasoline system by running the lift truck on LPG. Verify the LPG cylinder is full and the valve is open. If the problem does not exist in LPG mode, proceed with the corrective action steps below; if the problem also exists in LPG mode, the root cause is most likely something other than the fuel system. Other potential causes include a fuel tank that's nearly empty (ensure it's at least ¼ full), a clogged fuel filter (repair or replace), a pressure regulator malfunction (test its operation), or a fuel injector malfunction (test its operation).
  • T
    torresjerryAug 21, 2025
    How to fix rough idle on Doosan D35C-5 Lifting Systems (Gas)?
    • J
      Jerry FloresAug 21, 2025
      If your Doosan Lifting Systems has a rough idle, isolate the gasoline system by running the lift truck on LPG. Verify the LPG cylinder is full and the valve is open. If the problem does not exist in LPG mode, proceed with the corrective action steps below; if the problem also exists in LPG mode, the root cause is most likely something other than the fuel system. Other potential causes include a pressure regulator malfunction (test its operation), a clogged fuel filter (repair or replace), or a vacuum leak (check between mixer and throttle body, throttle body and intake manifold, and intake manifold and cylinder head).
  • S
    Sarah DayAug 26, 2025
    What causes poor high speed performance in Doosan D35C-5 (Gas)?
    • V
      Vincent WalkerAug 26, 2025
      To address poor high-speed performance in your Doosan Lifting Systems, start by isolating the gasoline system by running the lift truck on LPG. Verify the LPG cylinder is full and the valve is open. If the problem does not exist in LPG mode, proceed with the corrective action steps below; if the problem also exists in LPG mode, the root cause is most likely something other than the fuel system. Also check for a clogged fuel filter (repair or replace), a plugged fuel line (remove obstruction), a clogged air filter (clean or replace), a faulty vapor connection (check for holes, tight clamps, and kinks), a pressure regulator malfunction (test its operation). For incorrect ignition control, see Advanced Diagnostics & Engine Service Manual.
  • F
    Frances ChandlerAug 30, 2025
    How to decrease high idle speed on Doosan D35C-5 (Gas)?
    • C
      Charles WaltonAug 30, 2025
      To troubleshoot high idle speed in your Doosan Lifting Systems, check the pedal return spring travel for binding. For incorrect idle speed control, see Advanced Diagnostics & Engine Service Manual.
  • B
    Bradley PadillaNov 11, 2025
    What to do if Doosan D35C-5 will not run continuously (Gas)?
    • N
      Nicholas NelsonNov 11, 2025
      If your Doosan Lifting Systems will not run continuously, begin by isolating the gasoline system by running the lift truck on LPG. Verify the LPG cylinder is full and the valve is open. If the problem does not exist in LPG mode, proceed with the corrective action steps below; if the problem also exists in LPG mode, the root cause is most likely something other than the fuel system. Other potential causes include a nearly empty fuel tank (ensure it's at least ¼ full), a clogged fuel filter (repair or replace), an electric fuel pump malfunction (check connections, relay, and fuse), a pressure regulator malfunction (test its operation), or a fuel injector malfunction (test its operation). For incorrect idle speed or ignition problems, see Advanced Diagnostics. For engine mechanical issues, co...

Summary

Information Section

Safety

Basic safety precautions, warning signs, and labels used on the lift truck.

Operation

Details gauges, switches, controls, and operation procedures.

Maintenance

Guides equipment care, including servicing intervals and step-by-step instructions.

Safety Section

Important Safety Information

Discusses accident causes, hazard identification, and the importance of reading the manual.

General Warning to Operator

Provides critical safety warnings and operating precautions for safe lift truck use.

Avoiding Lift Truck Tipover

Explains lift truck stability, center of gravity, and methods to prevent tipovers.

Safety Rules

Lists essential safety rules for operating forklift trucks, emphasizing training and awareness.

General Section

Declaration of Conformity

Declares compliance with relevant EU directives for machinery and EMC standards.

Specifications

Lists detailed technical specifications, dimensions, and performance data for various forklift models.

Noise and Vibration

Provides noise and vibration level data for different models according to EN standards.

Operation Section

Operator’s Station and Monitoring Systems

Describes the instrument panel indicators and warning lights for different engine types.

Lift Truck Controls

Explains the operation of key controls like direction lever, pedals, and parking brake.

Refueling

Provides safety warnings and procedures for refueling gasoline or diesel engines.

Starting the Engine

Details prestart conditions and procedures for starting gasoline, LP, and diesel engines.

Maintenance Section

Inspection, Maintenance and Repair of Lift Truck Forks

Guidelines for inspecting, maintaining, and repairing lift truck forks.

Tire Inflation Information

Provides safety warnings and procedures for tire inflation.

Torque Specifications

Lists torque specifications for various fasteners and hose clamps.

Cooling System Specifications

Provides information on coolant, antifreeze, and water quality requirements.

Doosan D35C-5 Specifications

General IconGeneral
ModelD35C-5
Load Capacity3500 kg
Fuel TypeDiesel
Tire TypePneumatic
Rated Capacity3500 kg
Lift Height3000 mm
Fork Length1, 070 mm
Wheelbase1700 mm

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