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General| Model | D35C-5 FDA04 |
|---|---|
| Category | Forklifts |
| Manufacturer | Doosan |
| Power Source | Diesel |
| Transmission | Powershift |
| Travel Speed (loaded/unloaded) | 20 / 21 km/h |
| Tire Type | Pneumatic |
| Fuel Tank Capacity | 70 l |
| Load Capacity | 3500 kg |
| Rated Capacity | 3500 kg |
| Engine Power | 55 kW |
Lists various forklift models covered in the manual, including D20S-5, G20E-5, GC20E-5, etc.
Introduction to the manual, its purpose, storage, and general information.
Highlights basic safety precautions and identifies warning signs and labels used on the lift truck.
Guidance for new and experienced operators on lift truck controls, starting, and operation.
Explains how to determine service intervals using the service hour meter or calendar intervals.
Discusses Doosan's ISO 14001 certification and environmental management system.
Emphasizes the importance of safety rules and precautions to avoid accidents and injuries.
Outlines representative safety rules and regulations applicable to lift trucks.
Explains the meaning and location of specific safety signs and labels on the lift truck.
Provides a comprehensive list of warnings and safe operating practices for operators.
Alerts about contents under pressure and heat, advising to allow cooling before opening.
Warns against placing hands in specific areas near the mast to prevent injury.
Prohibits standing on or under forks and emphasizes load backrest.
Stresses the importance of the overhead guard and prohibits riders for safety.
Warns to stay clear of moving fan blades to avoid personal injury.
Details the operation and importance of the parking brake for securing the lift truck.
Provides general information about hazards, personal protective equipment, and safe practices.
Provides instructions on how to safely mount and dismount the lift truck.
Lists checks and preparations required before starting the lift truck.
Step-by-step instructions on how to safely start the lift truck.
General guidelines for safe lift truck operation, including control and speed.
Safety precautions for loading and unloading operations on trucks and trailers.
Instructions on how to properly park the lift truck in authorized areas.
General guidelines for performing maintenance procedures safely.
Covers precautions related to hot fluids, pressurized systems, and engine components.
Details measures to prevent fires and explosions involving flammable materials and batteries.
Information on having and using a fire extinguisher and safety precautions for ether.
Guidelines for lines, tubes, hoses, and tire safety, including explosion risks.
Information on the importance and use of the operator restraint system for tipover safety.
Emphasizes checking and maintaining safety signs and labels for clarity.
Instructions on how to adjust the operator's seat for comfort and safety.
Details on adjusting suspension seats, including forward/backward movement.
Instructions on adjusting seat weight and backrest inclination for operator comfort.
Explains the function, inspection, and maintenance of the seat belt.
Covers inspection, maintenance, and proper fastening of the seat belt.
Explains factors affecting lift truck stability and tipover prevention.
Defines center of gravity and its impact on lift truck stability.
Describes the stability base and CG limits for preventing tipover.
Explains how capacity load and load center affect stability.
Provides visual safety rules for operating forklift trucks.
Illustrates safe practices for handling various types of loads.
Details safe methods for handling loads and operating on ramps.
Covers safe operation near railroad tracks, loading docks, and on bridge plates.
Provides safety rules for operating near other trucks and refueling procedures.
Discusses safe operation near flammable materials and use of attachments.
Provides instructions on how to survive a lift truck tipover incident.
States the equipment's conformity with relevant EU directives.
Detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Continues detailed technical specifications for DOOSAN forklift models.
Details noise and vibration levels for different models per standards.
Charts showing load capacity for models without sideshifter (pneumatic).
Charts showing load capacity for models without sideshifter (pneumatic).
Charts showing load capacity for models without sideshifter (pneumatic, double tire).
Charts showing load capacity for models without sideshifter (pneumatic, double tire).
Charts showing load capacity for models with sideshifter (pneumatic, single tire).
Charts showing load capacity for models with sideshifter (pneumatic, single tire).
Charts showing load capacity for models with sideshifter (pneumatic, double tire).
Charts showing load capacity for models with sideshifter (pneumatic, double tire).
Charts showing load capacity for models without sideshifter (cushion, narrow tire).
Charts showing load capacity for models without sideshifter (cushion, narrow tire).
Charts showing load capacity for models without sideshifter (cushion, wide tire).
Charts showing load capacity for models without sideshifter (cushion, wide tire).
Charts showing load capacity for models with sideshifter (cushion, narrow tire).
Charts showing load capacity for models with sideshifter (cushion, narrow tire).
Charts showing load capacity for models with sideshifter (cushion, wide tire).
Charts showing load capacity for models with sideshifter (cushion, wide tire).
Shows locations for recording lift truck and engine serial numbers.
Lists abbreviations for various forklift attachments and their meanings.
Explains operator warning plates, identification, and lift capacity plates.
Defines abbreviations used for different mast types on identification plates.
Illustrates and describes typical instrument panels for Diesel and LPG/GAS models.
Explains the function of various indicator lights and gauges on the instrument panel.
Explains the MIL system for engine diagnostics and fault codes.
Describes switches for floodlights, LP gas level, turning indicators, horn, and brake oil.
Explains the function of the electrical disconnect switch for power control.
Instructions on how to access the engine compartment and its safety features.
Identifies the controls for the audio system, including AM/FM, USB, AUX, and display.
Explains display window indicators and controls for the wired remote.
Details the rear view connectors for audio system integration.
Basic steps for powering on/off the unit and adjusting volume.
Describes how to adjust sound settings like bass, treble, fader, and balance.
How to activate loudness mode and mute the audio system.
Instructions for setting the radio reception region for optimal tuning.
Procedures for tuning radio stations and saving presets manually/automatically.
How to listen to saved radio stations using preset buttons.
Lists file types not supported by the USB player.
Steps for connecting and playing files from a USB device.
How to control playback of USB files (track skipping, fast forward, modes).
Information on MP3/WMA file compatibility and handling precautions for USB devices.
Instructions for connecting and listening to external audio devices via AUX.
How to listen to DMB sound via an optional receiver.
Using the handsfree system for calls, including ringtone and talker voice output.
Explains the seat switch system and its safety functions.
Location and function of the circuit breaker for electrical protection.
Basic operation and adjustment of the operator's seat and tilt steering column.
Explains the function of the fuel selector switch for LPG/GAS.
Operation of the direction control lever for forward, neutral, and reverse.
Explains the function and use of the inching control pedal for precise movement.
How to use the service brake and accelerator pedals for control.
Operation of the parking brake lever to engage and release the brake.
Operation of the lift control knob for lowering, holding, and raising forks.
Operation of the tilt control knob for tilting mast forward and backward.
Operation of the sideshift control knob for carriage movement.
Safety precautions and procedures for refueling gasoline or diesel engines.
Safety procedures for trained personnel to change LP tanks.
Steps for installing a replacement LP tank and checking for leaks.
Comprehensive walk-around inspection checklist before starting the engine.
How to check and maintain engine oil and coolant levels.
Essential conditions to meet before starting the engine.
Step-by-step instructions for starting a gasoline engine.
Instructions for starting LP engines, including fuel valve and ignition switch operations.
Procedures for starting cold and warm diesel engines.
Safety precautions and procedures for jump-starting a lift truck.
Steps for switching the fuel system from gasoline to LP gas.
Steps for switching the fuel system from LP gas to gasoline.
Explains how to interpret indicator lights and gauges after starting the engine.
Procedures for operating the lift truck using the power shift transmission.
Detailed explanation of the inching pedal for precise control and its proper use.
Overview of the G424IE engine management system and its components.
Diagram illustrating the G424I engine EMS and its components.
Troubleshooting steps for LP engines that crank but do not start.
Troubleshooting steps for LP engines that are difficult to start.
Troubleshooting steps for LP engines that do not run continuously.
Troubleshooting steps for acceleration issues and engine stalling in LP engines.
Troubleshooting steps for rough idle conditions in LP engines.
Troubleshooting steps for gasoline engines that crank but do not start.
Troubleshooting steps for gasoline engines that are difficult to start.
Troubleshooting steps for gasoline engines that do not run continuously.
Troubleshooting steps for acceleration issues and engine stalling in gasoline engines.
Troubleshooting steps for rough idle conditions in gasoline engines.
Troubleshooting steps for poor high-speed performance in gasoline engines.
Explains the operation and persistence of the Malfunction Indicator Lamp (MIL).
Information on how DTCs are set, stored, and cleared from memory.
How to retrieve DTCs using the blink code function via DLC connector.
Reference table for DTCs, probable faults, and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Overview of the G430FE/G424P(E) engine management system and its components.
Diagram illustrating the G430FE/G424P(E) LP engine EMS and its components.
Diagram illustrating the G424P(E) gasoline engine EMS and its components.
Initial checks for fuel system symptoms in LP/DF engines.
Troubleshooting intermittent issues related to electrical connections and MIL illumination.
Troubleshooting steps for no-start conditions related to ECM, sensors, fuel, and ignition.
Troubleshooting engine mechanical and exhaust system issues for no-start conditions.
Troubleshooting steps for hard start conditions related to sensors, fuel, and ignition.
Troubleshooting engine mechanical and exhaust system issues for hard start conditions.
Troubleshooting steps for engine cuts out or misses related to ignition, engine, and fuel systems.
Troubleshooting for engine hesitation, sag, or stumble conditions.
Troubleshooting steps for backfire conditions related to ignition, engine, and fuel systems.
Troubleshooting steps for lack of power, sluggishness, or spongy engine performance.
Troubleshooting steps for rough, unstable, or incorrect idle, and stalling.
Explains the operation and persistence of the Malfunction Indicator Lamp (MIL).
Information on how DTCs are set, stored, and cleared from memory.
How to retrieve DTCs using the blink code function via DLC connector.
Reference table for DTCs, probable faults, and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Continues the DTC reference table with faults and corrective actions.
Reference table for DTCs sorted by SPN:FMI with faults and actions.
Continues the DTC reference table sorted by SPN:FMI.
Continues the DTC reference table sorted by SPN:FMI.
Continues the DTC reference table sorted by SPN:FMI.
Continues the DTC reference table sorted by SPN:FMI.
Continues the DTC reference table sorted by SPN:FMI.
Continues the DTC reference table sorted by SPN:FMI.
Continues the DTC reference table sorted by SPN:FMI.
Operation of the optional Mono-Ped control system for lift truck movement.
Overview of the Autoshift controller system and its purpose.
Details on adjusting the direction inhibit speed for the Autoshift controller.
Operator display information for normal operation and sensor problems.
Input signals for diagnostics to verify direction control lever operation.
How to operate the lift truck in automatic mode with direction inhibit.
How to operate the vehicle manually if the controller fails.
Explains the function of hall-effect electric knobs for lift, tilt, and attachment control.
Operation of the lift control knob for lowering, holding, and raising forks.
Operation of the tilt control knob for tilting mast forward and backward.
Operation of the sideshift control knob for carriage movement.
Interpreting warning lamp states for the finger tip system.
How to use the emergency switch for the finger tip system.
How to activate and deactivate the auto tilt leveling function.
Operation of the forward and reverse lever for lift truck movement.
Safety switch for rotating cramp attachments to prevent accidental load dropping.
Instructions on adjusting the armrest for operator comfort using two knobs.
Safe procedures for inching the lift truck into loads.
Step-by-step guide for safely lifting a load with the mast.
Safe practices for traveling with a load, including load height and visibility.
Procedures for safely unloading a load from the forks.
Safe methods for depositing loads and turning the lift truck.
Specific techniques for lifting drums or round objects safely.
Precautions and checks for operating the lift truck in hot weather.
Detailed steps for safely parking the lift truck.
Instructions for adjusting lift forks, including hook-on type.
Procedures for cleaning and inspecting the lift truck before storage.
Maintenance steps for storing the lift truck for extended periods.
Guidelines for safe lift truck shipping, including route checks and loading.
Information on proper lifting techniques and tiedown procedures for safety.
Instructions and warnings for lifting a forklift using a crane.
Steps for securing a forklift to a transport carrier.
Safety guidelines and procedures for towing a disabled lift truck.
Guidelines for inspecting, maintaining, and repairing lift truck forks.
Procedures for environmentally safe servicing and material disposal.
Explains common causes of fork failure like improper repair, wear, and overloading.
Routine inspection procedures for lift truck forks, including daily and 12-month checks.
Safety precautions and procedures for inflating tires.
Specific inspection requirements for forks every 12 months.
Guidelines for authorized repairs and modifications of forks.
Chart showing cold inflation shipping pressures for tires.
Considerations for adjusting tire inflation pressures based on temperature.
General torque specifications for metric hardware used on the lift truck.
General torque specifications for standard bolts, nuts, and taperlock studs.
Torque specifications for installing and tightening worm drive hose clamps.
Torque specifications for taperlock studs based on thread size.
General torque specifications for metric fasteners.
General information about engine coolant, its importance, and potential failures.
Acceptable water quality parameters for coolant mixture.
Guidelines for using and adding antifreeze for freeze protection.
General guidelines and notices regarding fuel usage for lift trucks.
Specifications and worldwide standards for diesel fuel compliance.
General information on lubricant classifications and viscosity standards.
Oil specifications for gasoline/LP and diesel engines.
Recommendations for multipurpose molybdenum grease usage.
Notes and recommendations for transmission oil usage.
Information and precautions regarding the use of bio-diesel fuels.
Recommendations for unleaded gasoline and octane rating.
Composition of HD5 LP gas recommended for forklifts.
Commercial classifications and viscosity for hydraulic oil.
Recommendations for drive axle oil specifications and types.
Requirements for heavy-duty hydraulic brake fluid certification.
Charts detailing lubricant viscosities and refill capacities for various systems.
Maintenance tasks to be performed as needed.
Daily maintenance checks and tasks.
Maintenance tasks for the first 50-100 service hours or weekly checks.
Monthly maintenance tasks.
Maintenance tasks to be performed every 500 service hours or 3 months.
Maintenance tasks for every 1000 service hours or 6 months.
Maintenance tasks for every 1500 service hours or 9 months.
Yearly maintenance tasks or every 2000 service hours.
Maintenance tasks for every 2500 service hours or 15 months.
Procedure to clean the fuel tank filter cap and screen.
How to check and lubricate the seat, hood latch, and support cylinder.
Instructions for changing fuses, bulbs, circuit breakers, and relays.
Location and reset procedure for the main circuit breaker.
Procedures for cleaning and inspecting battery terminals.
Steps for priming the fuel system on diesel engines.
Procedures for checking and draining the water separator on diesel engines.
Method for testing fuel systems for leaks on LP and dual fuel engines.
Inspecting tires and wheels for wear, damage, and proper inflation.
Procedure for adjusting carriage roller extrusion height.
How to check the air cleaner service indicator.
Verifying smooth operation of foot pedals on specific engine models.
Visual inspection procedure for exhaust system leaks.
Comprehensive walk-around inspection for maximum service life.
Lubrication procedure for mast channels to prevent wear.
How to check and maintain the transmission oil level.
Inspection procedures for the parking brake from operator's seat.
Procedures for testing and adjusting the parking brake for proper holding capacity.
How to check the brake fluid level in the reservoir.
How to check the drive axle oil level.
Procedures for checking and maintaining the hydraulic oil level.
Steps for changing engine oil and filter for diesel engines.
Procedures for checking, cleaning, and changing transmission oil, filter, and strainer.
Procedures for changing and cleaning drive axle oil and strainer.
Inspecting the overhead guard for bolt tightness and damage.
Inspecting suspension mounting bolts and checking for leaks.
Checking and lubricating the steering mechanism components.
Inspecting wheel bolt and nut tightness for steer and drive wheels.
Procedure to change the primary air cleaner element.
Guidance on cleaning and inspecting air filter elements.
Methods for cleaning primary filter elements using air, water, or detergent.
How to check and store clean air filter elements.
Procedures for checking and adjusting drive belts, like the alternator belt.
Lubrication procedure for mast hinge pins.
Procedures for checking, adjusting, and lubricating tilt cylinders.
Lubrication of chassis pivot eyebolts.
Adjusting cylinder rod extension for proper tilt function.
Lubrication procedure for mast pivot eyes.
Inspection and lubrication of mast, carriage, lift chains, and attachments.
Inspecting crosshead rollers, guards, and retainer rings.
Steps for changing the transmission oil filter.
Testing and adjusting the parking brake from operator's seat.
Lubrication of the inching and braking control shaft.
Checking the operation of the horn and various lights.
Procedures for changing and cleaning drive axle oil and strainer.
Inspecting the overhead guard for bolt tightness and damage.
Inspecting suspension mounting bolts and checking for leaks.
Checking and lubricating the steering mechanism components.
Inspecting wheel bolt and nut tightness for steer and drive wheels.
Inspecting vacuum lines and fittings for damage and leaks.
Inspecting and testing the fuel trim valve for proper operation.
Checking electrical system components like connectors, sensors, and relays.
Steps for changing engine oil and filter for diesel engines.
Procedure for replacing the fuel filter on diesel engines.
Procedures for inspecting and cleaning the PCV valve.
Checking and adjusting the governor lever and engine speed control.
Procedures for checking and changing hydraulic return filter, breather, and strainer.
Procedures for checking, cleaning, and changing transmission oil, filter, and strainer.
Procedures for testing, checking, and adjusting lift chains for wear and tension.
Adjusting carriage chain for correct height and equal tension.
Adjusting mast chains for correct height and equal tension on FF/FFT masts.
Inspecting universal joint bearings for wear and damage, and checking bolts.
Procedure to change the primary and secondary air cleaner elements.
Inspecting coolant hoses and clamps for damage and leaks.
Inspecting LP regulator/converter for leaks and detecting LP fuel leaks.
Visually inspecting fuel lines and fittings for physical damage.
Procedures for inspecting the mixer assembly for proper function.
Visually inspecting the throttle assembly housing for damage.
Procedures for checking and adjusting engine valve lash on diesel engines.
Inspecting the ignition system components for LP, gasoline, and dual fuel engines.
Steps for replacing spark plugs on specific engine models.
Procedure to replace the LP fuel filter element.
Disassembly steps for the LP fuel filter.
Procedure to test the fuel lock-off operation on LP engines.
Procedures for inspecting, cleaning, and testing diesel fuel injectors.
Procedures for checking and adjusting engine valve lash on diesel engines.
Procedure for reassembling steer wheel bearings.
Applying grease and reassembling drive wheel bearings.
Torque specifications for GC-Series lift truck wheel bearings and bolts.
Torque specifications for D, G-Series lift truck wheel bearings and bolts.
Procedures for cleaning and changing the engine cooling system.
Continuation of cooling system cleaning and coolant addition procedures.
Guidelines for inspecting forklift forks for wear, damage, and cracks.
Inspection of fork blades, shanks, mountings, and retention devices.
Checks for fork blade straightness, tip height differences, and alignment.
Inspecting fork blade wear, mountings, retention devices, and markings.
Procedures for checking, cleaning, and changing hydraulic oil.
Procedures for cleaning, inspecting, and maintaining the battery system.
Steps for replacing oxygen sensors on specific engine models.
Procedures for replacing spark plugs on G424I(E) engines.
How to check TMAP sensor mounting and O-ring seal.
Inspecting intake manifold, throttle assembly for looseness and leaks.
Procedures for replacing the PCV valve and breather element.
Procedure for changing the timing belt on specific engine models.
Guidelines for environmentally safe servicing and material disposal.
