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Doosan D25G User Manual

Doosan D25G
74 pages
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Vehicle System
Specification
System Operation
Testing & Adjusting
D20G, D25G, D30G with B3.3 Engine
D20G, D25G, D30G with 4TNE98 Engine
G20G, G25G, G30G with G424F Engine
G20G, G25G, G30G with G424FE Engine
SB4219E01
Jan. 2008

Table of Contents

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Doosan D25G Specifications

General IconGeneral
ModelD25G
Power TypeDiesel
Rated Capacity2500 kg
Load Capacity2500 kg
Engine Power36 kW
Lift Height3000 mm
Load Center500 mm
Engine ModelYanmar 4TNE98
TransmissionAutomatic
Tire TypePneumatic
Overall Width1150 mm
TypeIC Counterbalance Forklift

Summary

Important Safety Information

General Safety Precautions

Outlines basic safety rules and warnings before operation and maintenance.

Warning Labels and Symbols

Explains warning labels on products and identifies hazard symbols.

System Specifications

Hydraulic Control Valve Specifications

Details pressure specifications for control valve items in psi, kPa, and bar.

Hydraulic Pump and Lift Cylinder Specifications

Specifies pump displacement, pressure, and lift cylinder flow rates.

Mast and Carriage Specifications

Details mast and carriage bearing charts and adjustment notes.

Steering System Specifications

Covers steering gear and axle specifications, including torque values.

Brake System Specifications

Details shoe brake component torque and assembly specifications.

System Operation

Hydraulic System Operation

Explains hydraulic system schematics and component functions.

Steering System Operation

Details steering system function, oil flow, and gear operation.

Brake System Operation

Explains master cylinder, shoe type, and automatic brake adjustments.

Delayed Engine Shutdown System Operation

Explains system function, fault conditions, and warnings.

Operator Sensing System (OSS) Operation

Describes OSS functionality, symbols, and warning indicators.

Testing and Adjusting

Troubleshooting and Visual Checks

Outlines troubleshooting approach, visual checks, and safety.

Hydraulic System Testing and Adjustments

Covers relief valve pressure checks and cylinder air removal.

Mast and Carriage Adjustments

Details procedures for mast and carriage bearing and chain adjustments.

Steering System Testing and Adjustments

Covers tilt cylinder alignment, drift tests, and steering adjustments.

Brake System Testing and Adjustments

Details brake system air removal, adjustment, and pedal adjustment.

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