Maintenance Section
-227-
Transmission Oil Filter – Change
WARNING
Hot oil and components can cause personal
injury. Do not allow hot oil or components to
contact skin.
Park the lift truck level, with the forks lowered,
parking brake engaged, direction control lever in
NEUTRAL and the engine stopped.
1. Remove the floor mat and the floor plate.
Remove and discard the oil filter.
2. Wipe off the filter base. Make certain that all of
the old seal is removed.
3. Apply a small amount of clean oil on the seal of
the new filter.
4. Install the filter by hand. When the filter
contacts the base, tighten an additional 3/4
turn.
5. Start the engine.
6. With the service brake applied and engine at
low idle, shift the direction control lever to
forward and reverse to fill the clutches.
7. Shift the direction control lever into NEUTRAL.
Engage the parking brake.
8. Remove the dip stick/filter cap. Observe the oil
level.
9. Maintain the oil level between the Min and Max
marks on the dip stick/filter cap. When the oil
temperature is 40°C approximately, the cold
side mark on the dipstick is applicable. When
the oil temperature is 80°C approximately, the
hot side mark on the dipstick is applicable.
10. Check for oil leaks at the filters.
11. Stop the engine. Install the floor mat and floor
plate.
Parking Brake - Test, Adjust
See topic, “Parking Brake - Test, Adjust” in “First
50-100 Service Hours or a Week”.
Inching & Braking Control Shaft -
Lubricate
1. Lubricate three fittings for the inching and brake
pedal control shaft.
Horn and Lights (If Equipped) -
Check
1. Press horn button, to determine if horn is
operational.
2. Check and replace all defective gauges.
3. Check all lights such as warning, directional,
backup, driving and flood lights for correct
operation. Replace all burned out bulbs.
Have repairs made if needed.
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