Maintenance Section
-200-
Quick Reference to Maintenance Schedule
When Required
FIR
ST
EVERY
ITEMS SERVICES PAGE
50-100 Service Hours or a Week
10 Service Hours or a Daily
250 Service Hours or a Monthly
500 Service Hours or 3 Months
1000 Service Hours or 6 Months
1500 Service Hours or 9 Months
2000 Service Hours or a Yearly
2500 Service Hours or 15 Months
8000 Service Hours or 48 Months
Air Cleaner Indicator Check 211 O
Air Intake System Change 238 O
Air Intake S
stem Check, Clean 222 O
Battery Terminal Clean, Inspect 205 O
Belts Check, Adjust 224 O
Brake Oil Level Check 214 O
Carriage Roller Extrusion Adjust 208 O
Checking the TMAP Sensor
G424I
E
/G430FE
G424P
E
En
ine Onl
255 O
Coolant Level Check 210 O
Cooling System
Clean,
Chan
e
248 O
Crosshead Rollers Inspect 226 O
Drive Axle Oil Change 219 O
Drive Axle Oil & Strainer
Change,
Clean
228 O
Drive Axle Oil Level Check 214 O
Drive Wheel Bearing
(Power Shaft and Drive Wheel)
Apply Grease
and
Reassemble
246 O
En
ine Oil & Filter
Diesel En
ine Onl
Chan
e 216,232 O O
Engine Oil & Filter (LP & Gasoline Engine Only) Change 221 O
Engine Oil Level Check 209 O
Engine Valve Lash (Diesel Engine Only) Check, Adjust 240,244 O O
Forks Inspect 250 O
Fuel Filter (Diesel Engine Only) Change 232 O
Fuel Filter (LP Engine Only) 240 O
Fuel Injectors (Diesel Engine Only)
Inspect,
Clean, Test
243 O
Fuel Lines & Fittings Check 239 O
Fuel Tank Filter Cap and Screen (If Equipped) Clean 203 O
Fuel Trim Valve(FTV) Inspection (G424I(E) Engine
Only)
231 O
Fuses, Bulbs, Circuit Breaker & Relay
Change,
Reset
204 O
Governor Lever and Engine Speed Control
(Diesel Engine Only)
Check, Adjust 234 O
Horn and Lights (If Equipped) Check 227 O