EasyManua.ls Logo

Doosan BC30S-5 User Manual

Doosan BC30S-5
133 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SB2346E00
Operation &
Maintenance Manual
LIFT TRUCKS
BC20S-5, BC25S-5, BC25SE-5
BC30S-5, BC32S-5
B20S-5, B25S-5, B30S-5, B32S-5
0609

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Doosan BC30S-5 and is the answer not in the manual?

Doosan BC30S-5 Specifications

General IconGeneral
ModelBC30S-5
Load Capacity3000 kg
Load Center Distance500 mm
Lift Speed (laden/unladen)480/520 mm/s
Lifting Speed480/520 mm/s
Motor Power36.8 kW
Power36.8 kW

Summary

Information Section

Safety Overview

Introduction to the Safety Section, emphasizing precautions, warning signs, and operator restraint systems.

Operator Restraint System

Information on the DOOSAN operator restraint system, its importance, and replacement guidelines.

Operation Section

Directional Control Lever Operation

How to use the directional control lever for forward, neutral, reverse, and electrical braking.

Safety Section

Important Safety Information

Essential safety rules, precautions, hazard recognition, and the importance of training and common sense.

Safety Rules and Regulations

General safety rules and regulations for lift truck operation, referencing OSHA and ANSI standards.

Warning Signs and Labels

Identification and understanding of safety signs and labels on the lift truck, including cleaning and replacement.

General Warnings to Operator

Critical warnings and precautions for safe lift truck operation, covering starting, driving, and parking.

Specific Operational Warnings

Warnings regarding hand placement, load backrest, standing on forks, and overhead guard safety.

Operator and Component Safety Warnings

Warnings related to riders, battery restraint, parking brake, and general operator safety.

Battery and Seat Switch Safety

Warnings for battery handling during servicing and the function of the seat switch.

General Hazard Information

Comprehensive hazards and precautions for general operation, including debris, clothing, and clearances.

Pre-Operation Checks

Essential checks and procedures before starting the lift truck, including controls and attachments.

Operating the Lift Truck

Safe operating procedures and rules for lift truck control, movement, and traffic rules.

Lift Truck Parking Procedures

Correct procedures for parking the lift truck safely, including brake engagement and wheel blocking.

Fire and Explosion Prevention

Measures to prevent fires and explosions, focusing on fuels, electrical connections, and flammable materials.

Operator Restraint System Warnings

Warnings and guidance related to the operator restraint system, seat belt use, and tipover survival.

Tipover Survival Strategies

Procedures for surviving a lift truck tipover event by staying in the seat and bracing.

Avoiding Lift Truck Tipover

Lift Truck Stability Explained

Explanation of counterbalanced lift truck design and factors affecting stability, including CG and load.

Center of Gravity (CG) Importance

Definition and importance of the center of gravity in maintaining lift truck stability.

Capacity Load and Load Center

Understanding the lift truck's capacity rating plate and how load center affects stability.

General Section

Capacity Chart

Charts showing lift truck capacity based on load center and mast height for different models.

Capacity Chart - Integrated Side Shifter

Capacity charts for lift trucks equipped with integrated side shifters.

Capacity Chart - Hook-on Side Shifter

Capacity charts for lift trucks equipped with hook-on side shifters.

Before Operating the Lift Truck

Walk-Around Inspection Procedure

Crucial pre-operation inspection checklist for safety, including tires, mast, chains, and controls.

Lift Truck Operation

Lift Truck Operation Steps

Step-by-step guide to starting and operating the lift truck safely, including seat and control adjustments.

Electrical Braking (Plugging)

Mono-Ped Control System Operation

Finger Tip Control Knobs

Operating Techniques

Parking the Lift Truck

Lift Fork Adjustment

Towing Information

Towing Procedures

Safe and correct procedures for towing a disabled lift truck, including wheel blocking and speed limits.

Maintenance Section

Fork Inspection, Maintenance, and Repair

Guidelines for inspecting, maintaining, and repairing lift truck forks, including causes of failure.

Fork Inspection Procedures

Detailed steps for first-time installation and daily fork inspections, including wear and damage checks.

Tire Inflation Information

Battery Discharge Indicator

Battery Care and Maintenance

Maintenance Intervals

Daily Maintenance (10 Hours)

Daily inspection and lubrication tasks, including walk-around inspection and mast channel lubrication.

When Required Maintenance

Self Diagnostics - Test

Using the built-in diagnostic system for troubleshooting, including circuit and component testing.

Run Time Diagnostic Procedures

Performing diagnostics to test system analog and digital signals, using display keys.

Fuses - Replace

Wheel Bolts - Check for Tightness

Every 10 Service Hours or Daily

Walk-Around Inspection Checklist

Detailed daily inspection checklist for safety and operation, covering various truck components.

Battery - Check, Exchange, Change

Tires and Wheels - Inspect and Check

First 50 - 100 Service Hours or 3 Months

Every 250 Service Hours or Monthly

Every 500 Service Hours or 3 Months

Overhead Guard - Inspect

Control Panel - Clean, Inspect

Every 1000 Service Hours or 6 Months

Lift Chains - Test, Check, Adjust

Every 2000 Service Hours or Yearly

Fork - Inspect

Related product manuals