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Doosan DL580-5 User Manual

Doosan DL580-5
60 pages
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Stage IV
DL200-5 | DL200TC-5 | DL220-5 | DL250-5 | DL250TC-5 | DL280-5
DL300-5 | DL350-5 | DL420-5 | DL420CVT-5 | DL450-5 | DL550-5 | DL580-5
Wheel Loader
Quick Start Manual
This document is not a replacement for the operations manual.
Please read the Operation and Maintenance Manual provided with
the machine for installation, operating and safety information.
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Doosan DL580-5 Specifications

General IconGeneral
BrandDoosan
ModelDL580-5
CategoryFront End Loaders
LanguageEnglish

Summary

Safety Message Signal Words

DANGER Signal Word

Indicates an imminently hazardous situation that, if not avoided, can lead to serious injury or death.

WARNING Signal Word

Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death.

CAUTION Signal Word

Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.

IMPORTANT Signal Word

Identifies procedures to follow to prevent damage to the machine.

Personal Protective Equipment (PPE)

PPE Requirements and Precautions

Lists essential PPE like hard hats, safety shoes, glasses, and emphasizes avoiding loose clothing and tying back hair.

Safe Machine Access Procedures

Preventing Serious Injury or Death During Access

Emphasizes wearing appropriate footwear, facing the machine, cleaning steps, and using handrails for safe entry/exit.

Understanding Safety Signs

Seat Belt Safety Sign

DANGER warning to always fasten the safety seat belt to prevent serious injury or death.

Lift Arm Safety Sign

DANGER warning about sudden lift arm lowering due to lever movement or part failure.

Diesel Exhaust Fluid and Fuel Guidelines

Fuel and SCR Solution Requirements

Use ultra-low sulphur fuel (≤ 10 mg/kg) and 32.5% urea aqueous solution (AdBlue®) for SCR.

Routine Machine Checks

Daily Maintenance Checks (Every 10 Hours)

Lists checks for engine oil, coolant, filters, work tools, tires, leaks, and switches.

Weekly Maintenance Checks (Every 50 Hours)

Includes greasing pins, checking belts, and draining fuel condensation.

Operator Station Front Console Layout

Key Front Console Controls

Identifies controls like differential lock, brake pedal, steering wheel, FNR lever, touch-pad, and dashboard.

Operator Station Dashboard Indicators

Primary Dashboard Gauges

Details the speedometer and multifunction LCD display for monitoring machine status.

Warning and Indicator Lights

Explains various warning lights (brake fluid, air cleaner, high beam) and indicators (turn signals, parking brake).

Operator Station LCD Screen Displays

LCD Screen Information Display

Shows warning lights, transmission info, engine speed, Eco-Bar, trip meter, voltage, operating time, and indicators.

Gauge Displays on LCD Screen

Includes clock, transmission oil temp, engine coolant temp, AdBlue® level, and fuel level gauges.

Operator Station LCD Screen (DL420CVT-5)

DL420CVT-5 LCD Screen Details

Highlights specific LCD elements for DL420CVT-5, including fuel, coolant, oil temp gauges, DEF level, FNR, gear, engine speed, and modes.

Steering Column and Seat Adjustments

Steering Wheel Tilt and Telescopic Adjustment

Explains how to adjust the steering wheel's tilt and telescopic position using levers.

Steering Column Lever Controls

Steering Column Lever Controls (DL420CVT-5)

Steering Column Lever Controls (Other Models)

Side Console Controls Layout

Multifunction Joystick Controls (DL200-5 Series)

Multifunction Joystick FNR Engagement

Multifunction Joystick Controls (Other Models)

Electric Steering System Overview

Electric Steering Activation and Joystick

Explains activating electric steering via a button and using the joystick for directional control, including armrest adjustment.

Electric Steering FNR and Driving Modes

Activating Electric Joystick Steering FNR

Details folding the armrest, pressing a switch to activate controls, and the F/R indicator on the LCD.

Electric Steering Driving Modes

Describes Fast mode for maneuverability and Soft mode for precision travel at high speeds.

Lift Arm Position Memory System

Bucket Function: Return to Dig

Transmission Clutch Cut Off (ICCO)

ICCO Functionality and Operation

Explains Intelligent Clutch Cut Off (ICCO) for saving engine power for hydraulics in 1st/2nd gears, indicated by a green LED.

Brake Pedal Inching Function

Inching and Braking Operation

Describes how the brake pedal initiates inching by interrupting hydraulic flow and engaging brakes, allowing hydraulic work.

Lift Arm Suspension (L.I.S.) System

L.I.S. System Activation

Explains how the lift arm is cushioned by a hydro-pneumatic accumulator and activated by pressing a button.

Lift Arm Suspension (L.I.S.) Settings

Torque Conveyor Locking (Lock-Up)

Lock-Up Functionality and Benefits

Explains that green LED indicates activated torque converter locking, enabling faster travel and reduced fuel consumption.

Front Differential Lock (H.D.L.)

H.D.L. System Operation

Describes Hydraulic Differential Lock (H.D.L.) allowing 100% front differential lock via foot switch or dashboard switch with green LED indicator.

Power Modes Management (DL200-5)

Power Modes Management (DL300-5, DL350-5)

Power Modes Management (DL420CVT-5)

Power Modes Management (Other Models)

Power Modes Management: Power-Up Function

Traction Modes and Speed Control

Transmission Speed Limit Management

Transmission Modes: Creep Setting

Cold Start Procedure and Modes

Cold Start Procedure (Below -2 °C)

Details procedure for temperatures below -2 °C: no movement, parking brake ON, automatic process with monitor notification.

Limited Drive Mode (-2 °C to 10 °C)

Explains operation in Limited Drive Mode for -2 °C to 10 °C: first gear only, NEUTRAL required between shifts, machine must move.

Transmission Modes: Manual and Automatic

Auto Shut-Off Function

Safety Electric Steering System Test

Manual Electric Steering Test Procedure

Instructs to test manual steering function without starting the engine by turning the wheel while pressing the test switch.

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