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Doosan DL200-5 User Manual

Doosan DL200-5
60 pages
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Stage IV
DL200-5 | DL200TC-5 | DL220-5 | DL250-5 | DL250TC-5 | DL280-5
DL300-5 | DL350-5 | DL420-5 | DL420CVT-5 | DL450-5 | DL550-5 | DL580-5
Wheel Loader
Quick Start Manual
This document is not a replacement for the operations manual.
Please read the Operation and Maintenance Manual provided with
the machine for installation, operating and safety information.
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Doosan DL200-5 Specifications

General IconGeneral
BrandDoosan
ModelDL200-5
CategoryFront End Loaders
LanguageEnglish

Summary

DOOSAN Wheel Loader Quick Start Manual

Stage IV Model Identification

Lists the specific Doosan wheel loader models covered in this manual.

Manual Scope and Limitations

Clarifies this is a quick start guide, not a comprehensive operations manual.

DEALER CONTACT INFORMATION

Dealer Placeholder

Section for entering the dealer's primary contact details.

Sales Department Contact

Fields for sales contact name and phone number.

Service Department Contact

Fields for service contact name and phone number.

Parts Department Contact

Fields for parts contact name and phone number.

SAFETY MESSAGES AND SIGNAL WORDS

Safety Signal Word Definitions

Explains DANGER, WARNING, CAUTION, and IMPORTANT signal words used in safety messages.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

Required PPE and Usage Guidelines

Lists essential PPE and safety practices for its use to prevent injury.

MACHINE ACCESS PROCEDURES

Safe Mounting and Dismounting

Details safe practices for entering and exiting the machine, emphasizing 3 points of contact.

UNDERSTANDING SAFETY SIGNS

Seat Belt Safety Sign

Explains the DANGER sign related to seat belt usage for preventing serious injury.

Lift Arm Safety Signs

Explains DANGER signs for lift arm control lever and working under lifted arms.

DIESEL FUEL AND FLUID REQUIREMENTS

Fuel Sulfur Content and AdBlue® Use

Specifies fuel quality (sulfur content) and AdBlue® solution requirements for the SCR system.

MACHINE DAILY AND WEEKLY CHECKS

Routine Maintenance Checkpoints

Outlines daily (10-hour) and weekly (50-hour) inspection tasks for machine upkeep.

Importance of Regular Maintenance

Emphasizes benefits of consistent upkeep for machine longevity and performance.

WHEEL LOADER TYRE PRESSURE GUIDELINES

Tyre Tread Type Descriptions

Defines L2, L3, L4, L5 tyre tread patterns for different operating conditions.

Tyre Pressure Specifications Table

Provides specific tyre pressure values for various models and applications.

Tyre Pressure Maintenance Advice

Recommends regular tyre pressure checks and adherence to manufacturer guidelines.

OPERATOR STATION: FRONT CONSOLE LAYOUT

Front Console Control Identification

Identifies and describes key controls on the front console like pedals, levers, and steering wheel.

OPERATOR STATION: DASHBOARD LAYOUT

Dashboard Indicators and Gauges Explained

Details the function of various dashboard lights, gauges, and the LCD display.

OPERATOR STATION: LCD SCREEN DETAILS

LCD Screen Display Information

Explains the various readouts and indicators shown on the central LCD screen.

FRONT CONSOLE TOUCH PAD (DL200-5)

DL200-5 Touch Pad Button Functions

Lists and describes the touch pad buttons for the DL200-5 model's menu navigation.

FRONT CONSOLE TOUCH PAD (DL420CVT-5)

DL420CVT-5 Touch Pad Button Functions

Lists and describes the touch pad buttons for the DL420CVT-5 model's menu navigation.

FRONT CONSOLE TOUCH PAD (OTHER MODELS)

Other Models Touch Pad Button Functions

Lists and describes touch pad buttons applicable to other specified models.

STEERING COLUMN AND SEAT ADJUSTMENTS

Steering Wheel Tilt and Telescopic Adjustment

Details how to adjust the steering wheel's position for operator comfort.

Operator Seat Adjustment Features

Explains various adjustments for the operator's seat, including lumbar support and suspension.

STEERING COLUMN LEVER FUNCTIONS

Transmission Lever Operation (FNR, Gears)

Describes the operation of the transmission lever for direction and gear selection.

Wiper, Light, and Horn Lever Controls

Details the functions of the combined lever for wipers, lights, and horn operation.

SIDE CONSOLE LAYOUT AND CONTROLS

Side Console Component Identification

Identifies and describes the components and controls located on the side console.

MULTIFUNCTION JOYSTICK OPERATION (BASIC)

Joystick Control Buttons and Movements

Explains the primary buttons and directional movements of the multifunction joystick.

MULTIFUNCTION JOYSTICK FNR ENGAGEMENT

Engaging and Using Joystick FNR

Details the procedure for activating and using the Forward/Neutral/Reverse function via joystick.

MULTIFUNCTION JOYSTICK OPERATION (OTHER MODELS)

Joystick Controls for Alternative Models

Describes joystick functions applicable to models other than those specified on page 22.

FINGER TIP CONTROL FUNCTIONS

Finger Tip Lever and Button Operations

Lists and explains controls operated via the finger tip lever for arm and bucket functions.

ELECTRIC STEERING SYSTEM ACTIVATION

How to Activate Electric Steering

Provides instructions on enabling the electric steering system via a dedicated button.

ELECTRIC STEERING SYSTEM MODES AND FNR

Joystick Steering Modes and FNR Control

Explains the driving modes (Fast/Soft) and FNR control for electric steering.

RIGHT CONSOLE TOUCH PAD (DL200-5)

DL200-5 Right Console Button Functions

Lists and describes the touch pad buttons on the right console for the DL200-5.

RIGHT CONSOLE TOUCH PAD (DL420CVT-5)

DL420CVT-5 Right Console Button Functions

Lists and describes the touch pad buttons on the right console for the DL420CVT-5.

RIGHT CONSOLE TOUCH PAD (OTHER MODELS)

Other Models Right Console Button Functions

Lists and describes touch pad buttons applicable to other specified models on the right console.

LIFT ARM AUTO POSITION MEMORY

Setting High/Low Positions and Float

Explains how to save lift arm positions and use the float function for leveling.

BUCKET RETURN-TO-DIG FUNCTION

Setting the Automatic Return-to-Dig

Details the procedure for setting up the automatic bucket return-to-dig feature.

INTELLIGENT CLUTCH CUT OFF (ICCO)

ICCO Functionality and Usage Recommendations

Explains ICCO, its benefits for hydraulics, and usage recommendations.

BRAKE PEDAL INCHING FUNCTION EXPLAINED

How the Inching Function Works

Describes the mechanism and effect of the brake pedal inching feature for precise control.

LIFT ARM SUSPENSION (L.I.S.) SYSTEM

Activating the L.I.S. System

Explains the process of enabling the Load Isolation System for arm cushioning.

LIFT ARM SUSPENSION CONFIGURATION

Setting L.I.S. Activation Speed

Details how to configure the speed at which the L.I.S. system engages automatically.

TORQUE CONVERTER LOCK-UP ENGAGEMENT

Lock-Up Function Benefits and Use

Explains the advantages of activating the torque converter lock-up for travel efficiency.

FRONT DIFFERENTIAL LOCK (H.D.L.) SYSTEM

H.D.L. Operation and Activation Methods

Describes how the Hydraulic Differential Lock functions and how to engage it.

ENGINE POWER MODES MANAGEMENT

Engine Power Mode Selection (ECO, Normal, Power)

Explains the different engine power modes and their applications for fuel efficiency and performance.

Throttle Lock Up/Down Functionality

Details how the throttle lock feature adjusts engine speed for hydraulic flow.

ENGINE POWER MODES MANAGEMENT (SAT MODE)

SAT Mode for Efficient Operation

Describes the Situation Awareness Technology (SAT) mode for optimized engine output and economy.

ENGINE POWER MODES MANAGEMENT (CVT)

CVT Transmission Mode Options (ECO, Normal)

Explains power modes specifically for CVT transmissions, emphasizing ECO mode for low consumption.

ENGINE POWER MODES MANAGEMENT (COMPARISON)

Comparison of Engine Power Modes

Provides a comparison of different engine power modes and their effects on engine RPM and shifting.

ENGINE POWER MODES MANAGEMENT (POWER-UP)

Power-Up Function via Throttle Pedal

Explains how to use the throttle pedal for instant switching to a higher power mode.

TRACTION MODES AND VARIABLE SPEED CONTROL

Traction Mode Selection (Max, Traction, S)

Details the different traction modes available (Max, Traction, S) and their force levels.

Variable Speed Control Functionality

Explains how to limit the vehicle's speed in first gear using seven increments.

TRANSMISSION SPEED LIMIT MANAGEMENT

Adjusting Maximum Speed Limits

Describes how to set speed limits for different transmission ranges (1st, 2nd, 3rd, D-range).

TRANSMISSION CREEP MODE OPERATION

Creep Mode Settings and Behavior

Explains the creep mode for simulating powershift transmission behavior and its speed settings.

COLD START AND LIMITED DRIVE PROCEDURES

Cold Start Procedure Below -2°C

Outlines the necessary steps for starting the machine in very cold temperatures (below -2°C).

Limited Drive Mode (-2°C to 10°C)

Describes operation restrictions in cold temperatures between -2°C and 10°C, limiting drive modes.

TRANSMISSION MODE SELECTION (AUTOMATIC/MANUAL)

Manual vs. Automatic Transmission Modes

Explains manual, auto 1-5, and auto 2-5 transmission modes and their gear shifting behavior.

REVERSING FAN SYSTEM MODES

Manual and Automatic Reversing Fan

Describes the two modes for the reversing fan operation: manual activation and automatic rotation.

Setting Automatic Fan Reversing Frequency

Details how to configure the frequency of automatic fan reversals via the vehicle settings menu.

ENGINE AUTO SHUT-OFF FUNCTION

Setting the Auto Shut-Off Time

Explains how to configure the engine's automatic shut-off timer based on operating conditions.

EMERGENCY STEERING SYSTEM SAFETY TEST

Testing the Emergency Steering System

Provides procedures for manually and automatically testing the emergency steering system functionality.

AIR CONDITIONING SYSTEM CONTROLS

Air Conditioning Unit Operation

Explains the controls and functions of the cabin's air conditioning system for temperature management.

ON-BOARD COMPUTER: MENU ACCESS

Navigating the Configuration Menu

Details how to access and navigate the on-board computer's various menus using touch and navigation buttons.

ON-BOARD COMPUTER: MACHINE STATE MENU

Monitoring Machine Status and Information

Explains the information available in the Machine State menu, including monitoring and fuel data.

ON-BOARD COMPUTER: MACHINE CONFIGURATION

Machine Configuration Settings Explained

Details the various settings available within the Machine Configuration menu, such as fan and idle settings.

ON-BOARD COMPUTER: GAUGE PANEL CONFIGURATION

Gauge Panel Display Customization

Explains options for customizing the gauge panel display, including brightness, time, and languages.

DOOSAN CONNECT SERVICES OVERVIEW

Job Site and Efficiency Management Tools

Describes features for monitoring equipment location and work efficiency metrics.

Maintenance and Service Features

Outlines preventive maintenance alarms and proactive service capabilities offered by Doosan CONNECT.

DOOSAN SPARE PARTS MOBILE APP

Doosan Parts Book Application Features

Highlights the benefits and features of the mobile parts book application for accessing spare parts information.

Mobile App User Registration Process

Details the steps for signing up and registering for the Doosan Mobile Parts Book application.

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