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Doosan DX380LC-7K User Manual

Doosan DX380LC-7K
424 pages
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Original InstructionsCopyright DOOSAN 2021©
Operation and Maintenance Manual
DX380LC-7K Excavator
950106-02642EN
October 2021
DOOSAN and the DOOSAN logo are registered
trademarks of DOOSAN Corporation in the United
States and various other countries around the
world.
Serial Number 10001 and Up

Table of Contents

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Doosan DX380LC-7K Specifications

General IconGeneral
BrandDoosan
ModelDX380LC-7K
CategoryExcavators
LanguageEnglish

Summary

Foreword

Intended Use

Describes the machine's intended applications and necessary precautions for other uses.

Engine and Emission Control System Maintenance

Emphasizes the importance of maintaining the engine and emission control systems for proper operation.

Safety

Safety Decals

Describes safety decals that include a signal word, pictorial, and text message panel.

Safety Decals Without Text (No-Text)

Explains safety decals consisting of hazard and avoidance panels with pictorials.

General Hazard

Provides essential safety warnings and instructions for operating the excavator safely.

Warning Tag - "Do Not Operate"

Details the procedure for attaching a "DO NOT OPERATE" tag before servicing the machine.

Operation

Obey State and Local Over-the-Road Regulations

Emphasizes compliance with laws and regulations for transporting vehicles on public roads.

Loading and Unloading

Provides crucial safety instructions to prevent tipping or rollover during loading and unloading, including ramp usage.

Transporting Machine

Provides instructions for securing the machine on a trailer or truck before transportation.

General

Safe Operation is Operator's Responsibility

Emphasizes that only trained personnel should operate the machine and outlines general safety rules.

Know Your Machine

Stresses the importance of knowing machine controls, gauges, and operating characteristics for safe operation.

Proper Work Tools and Attachments

Advises using only DOOSAN-recommended attachments and not exceeding machine capacity.

Pressurized Fluids

Warns about the hazards of pressurized air or fluids being blown out, which could result in injury.

Fire and Explosion Prevention

Maintenance

Highlights high temperatures from engine and exhaust systems as fire hazards and advises on regular cleaning.

Operation

Warns against operating near flammable materials or flames and advises on correct installation of exhaust shields.

Electrical System and Electrical Shock

Roll-over Protective Structure (ROPS)

Explains the ROPS certified cabin's function and the importance of not exceeding weight limits or modifying the structure.

Starting and Stopping Engine

Inspection Before Starting Engine

Provides a detailed walk-around checklist of items to inspect before starting the engine.

Checks Before Starting Engine

Lists essential pre-start checks, including greasing, fluid levels, and system inspections.

Operational Checks Before Starting Engine

Outlines operational checks, including battery disconnect, safety lever, seat belt, and starter switch activation.

Engine Start

Perform all steps in "Operational Checks Before Starting Engine" on page 3-5.

Instructs to complete all pre-start checks before proceeding with engine start.

Hydraulic System Warm-up

Hydraulic System Warm-up – Cold Weather

Provides specific warm-up procedures for operating in cold weather conditions to ensure proper function.

Stopping Engine

Checks and Maintenance After Stopping Engine

Details checks and maintenance tasks to be performed after stopping the engine, including cleaning and inspections.

Safety Lever

Be careful not to move the work levers (joysticks) when moving safety lever.

Warns against moving work levers while operating the safety lever to prevent accidental activation.

Travel

Automatic Travel Speed Control

Explains the automatic travel speed control system and how to select speed ranges using the control panel switch.

Travel Control Lever Operation

Details the operation of travel control levers for straight travel, pivot turns, spin turns, and stopping.

General Travel Instructions

On rough, frozen, or uneven terrain, travel slowly.

Advises slow travel on rough terrain and outlines precautions for slopes, including avoiding diagonal travel.

Intelligent Floating Boom Control (If Equipped)

When the boom operating joystick is in boom lowering position...

Warns about activating Intelligent Floating Boom Control with raised tracks or when the boom is near the ground.

Quick Coupler Operation

To Engage Attachment

Provides critical safety instructions for engaging attachments with a quick coupler, emphasizing full engagement and locking.

To Release Attachment

Details the procedure for unlocking the quick coupler switch and releasing the attachment, including warning messages.

Lifting Objects

When this machine is used in object handling applications...

Emphasizes proper configuration and operation for object handling, ensuring safety devices are equipped and operational.

Lifting Unknown Weight

States that the job supervisor must determine load weight for unknown loads and avoid exceeding rated capacity.

Equipment Lowering with Engine Stopped

Machine without a Boom Lock Valve

Provides a procedure for manually lowering the boom when the engine is stopped or the hydraulic system is disabled.

Inspection, Maintenance and Adjustment

Maintenance Information

Provides information for proper machine maintenance, emphasizing safety and understanding warnings.

Welding Instructions

Gives safety instructions for welding, including battery disconnection and grounding procedures.

Hydraulic System - Air Bleeding

Explains the necessity of bleeding air from the hydraulic system after repairs or reinstallation.

Safety Precautions

Provides critical safety measures, including lockout/tagout procedures and keeping unauthorized personnel away.

Machine Setup Position for Maintenance

Before beginning any service work, park the machine using the following procedure...

Details the procedure for parking the machine safely before performing service work.

Handling Oil, Fuel, DEF (AdBlue®), Coolant

Oil

Provides guidelines for handling oil, emphasizing proper use, preventing contamination, and regular changes.

Fuel

Gives guidelines for handling fuel, emphasizing proper use, preventing moisture, and using specified fuel types.

DEF (AdBlue®)

DEF (AdBlue®) Tank Level - Check

Explains how to check the DEF level and the procedure for draining excess DEF if the light indicates overfill.

Coolant and Water for Dilution

When diluting antifreeze coolant, use distilled water.

Discusses the importance of coolant, the use of distilled water, and proper mixing ratios for antifreeze.

Filters

Filters

Highlights the importance of filters as safety parts and advises on periodic replacement and checking for metal particles.

Electrical System Maintenance

Service relating to the electrical system is...

Provides guidance on maintaining the electrical system, including checking wiring, components, and preventing corrosion.

Recommend Fuel, Coolant, and Lubricant

Lubrication

Emphasizes the importance of preventive maintenance through proper lubrication and following recommendations for fuel and coolant.

Lubrication and Service Chart

10 Hour / Daily Service

Lists daily service items and their corresponding page numbers for detailed instructions.

50 Hour / Weekly Service

Outlines service tasks to be performed weekly, including daily checks.

250 Hour / Monthly Service

Outlines service tasks to be performed monthly, including daily and 50-hour checks.

1,000 Hour / 6 Month Service

Reminds to perform all previous service checks as part of the 1,000-hour service.

2,000 Hour / Yearly Service

Lists service tasks to be performed yearly, including all previous service checks.

4,000 Hour / Biennial Service

Lists major parts requiring periodic replacement at 4,000-hour or biennial intervals.

12,000 Hour / 6 Year Service

States European regulations regarding hydraulic hose in-service life and DOOSAN's recommendations.

Hydraulic Oil and Filter Service Intervals

Hydraulic Oil and Filter Service Intervals

Details service intervals for hydraulic oil and filters, especially when using a hydraulic breaker.

Fluid Capacities

Component

Lists the fluid capacities for various components of the machine, including engine, fuel tank, and hydraulic oil.

Table of Recommended Lubricants

Reservoir Kind of Fluid

Provides a table of recommended lubricants for different reservoirs and ambient temperatures.

Fuel Tank

Fuel Tank

Advises against mixing oils from different manufacturers and recommends selecting quality oils that meet required standards.

DEF (AdBlue®) Tank Level - Check

If the DEF (AdBlue®) level is over 90% of total capacity...

Explains how to check the DEF level and the procedure for draining excess DEF if the light indicates overfill.

Pre Fuel Filter and Water Separator - Replace

If water in fuel warning symbol on display monitor comes "ON"...

Details the process of replacing the pre fuel filter and water separator, including draining collected water and proper disposal.

Main Fuel Filter - Replace

Bleeding Fuel System

Provides instructions for replacing the main fuel filter and bleeding the fuel system.

Travel Reduction Gear Oil - Check

The gear oil is very hot after the machine has been operating.

Guides on checking the travel reduction gear oil level, including safety warnings about hot gear oil.

Swing Reduction Gear Oil - Change

The gear oil is very hot after the machine has been operating.

Provides instructions for changing the swing reduction gear oil, including safety warnings about hot gear oil.

Air Cleaner Outer and Inner Filter - Replace

Air Cleaner Outer and Inner Filter - Replace

Explains the procedure for replacing both outer and inner air cleaner elements simultaneously, emphasizing proper installation.

Coolant - Change

When the engine is cold, remove radiator cap and check the coolant level...

Provides instructions for changing the coolant, including warnings about hot engines and mixing antifreeze.

Hydraulic Oil and Suction Filter - Replace

Park machine on firm and level ground.

Details the procedure for replacing the hydraulic oil and suction filter, including safety warnings about hot oil.

Track Tension

Track Tension

Advises adjusting track tension based on operating conditions and notes the need for periodic adjustment due to wear.

Venting and Priming Hydraulic System

Main System Pump

Explains the procedure for venting air from the main hydraulic pump after draining the system.

Swing Motor

Perform this only when oil has been drained from swing motor.

Provides instructions for venting air from the swing motor after oil has been drained.

Maintenance in Special Conditions

Operating in mud, water or rain.

Outlines required maintenance for operating in wet or rainy conditions, including walk-around inspections and cleaning.

Operating in an extremely dusty or hot environment.

Outlines additional precautions for operating in dusty or hot environments, focusing on cleaning cooling systems and air filters.

Operating in rocky terrain.

Advises inspecting the undercarriage and track assemblies for damage or wear and relaxing track tension.

Operating in extreme cold.

Details precautions for operating the machine in extremely cold weather, including battery care and fluid specifications.

Specification

Standard Specification

Lists specifications for key components like engine, hydraulic pump, and performance metrics in metric and English units.

Overall Dimensions

Provides detailed dimensions of the machine, including overall length, height, width, and clearances.

Disassembled Parts, Dimension and Weight

Breaks down the machine into components like Boom and Arm, providing their dimensions and weights.

Counterweight

Shows the dimensions and weight of the counterweight.

Digging Force

Provides tear-out force data for the arm in SAE and ISO units, including power boost values.

Working Range

Illustrates the working range of the excavator's boom, arm, and bucket.

Excavator Rated Lift Capacity Tables

Emphasizes keeping the operator manual accessible and referring to lifting charts for safe operation.

Pick and Carry

Recommends evaluating prevailing conditions and precautions before attempting to pick and carry loads.

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