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Doosan G40S-5 User Manual

Doosan G40S-5
350 pages
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SB2355E01
Operation &
Maintenance Manual
LIFT TRUCKS
D35S-5, D40S-5, D45S-5, D50C-5, D55C-5
G35S-5, G40S-5, G45S-5, G50C-5, G55C-5
D40SC-5, D45SC-5, D50SC-5, D55SC-5
G40SC-5, G45SC-5, G50SC-5, G55SC-5
0705
https://www.forkliftpdfmanuals.com/

Table of Contents

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Doosan G40S-5 Specifications

General IconGeneral
BrandDoosan
ModelG40S-5
CategoryForklifts
LanguageEnglish

Summary

Foreword

Safety Section Overview

Overview of safety precautions and warning labels.

Important Safety Information

Safety Precautions and Warnings

Explanation of hazard symbols, signal words, and the importance of heeding warnings.

Safety Guidelines

Training Required for Operation or Service

Emphasizes the need for proper training and understanding of the manual.

General Warnings to Operator

Operator Safety Precautions

Detailed list of warnings for safe operation, covering checks, loading, and travel.

Operational Safety Warnings

General Hazard Information

Operation Information

Before Starting the Lift Truck Checks

Daily walk-around inspection and pre-operation checks.

Starting the Lift Truck

Starting the Lift Truck Procedures

Procedures for starting the engine and pre-operation checks.

Operating the Lift Truck Safely

Safe practices for driving, turning, and braking.

Loading and Unloading Operations

Burn Prevention

Fire or Explosion Prevention

Flammable Materials and Refueling Safety

Precautions for fuels, lubricants, and refueling areas.

Fire Safety and Equipment

System Lines and Hoses

Tire Safety and Maintenance

Tire Explosions and Handling

Information on tire explosions and safe practices when handling tires.

Operator Restraint System (If Equipped)

Seat Belt Safety

Surviving a Tipover

Tipover Survival Instructions

Steps to take for survival during a tipover incident.

Safety Rules

General Operator Safety Rules

Essential rules for safe operation, including PPE and hazard awareness.

Lift Truck Stability

Lift Truck Stability Base Explanation

Explanation of the stability base and CG location for safe operation.

Weight and Load Center

How capacity is determined by weight and load center.

Operator's Warning and Identification Plate

Lift Truck Capacity Rating Explanation

Explanation of how lift truck capacity is determined and rated.

Operator's Station and Monitoring Systems

Seat Switch System (If Equipped)

Seat Switch System Operation

How the system disengages transmission when operator leaves seat without parking brake.

Lift Truck Controls

Driving Controls

Lift Control Lever Operation

Procedures for lowering, holding, and lifting the load.

Mast and Attachment Controls

Refueling

Diesel Engine Refueling Procedure

Safe steps for refueling diesel engine trucks.

Changing LP Tanks

LP Tank Exchange Procedure

Safety and procedural steps for changing LP tanks.

Before Starting the Engine

Walk-Around Inspection Procedure

Comprehensive inspection checklist before operating the truck.

Engine Compartment and Seat Checks

Starting the Engine

Prestart Conditions for Starting

Requirements before starting, like neutral position and disconnect switch.

Starting a Cold Diesel Engine

Step-by-step guide for starting a cold diesel engine.

LP Engine Starting

LP Fuel Safety and Inspection

Warnings and checks for LP fuel systems.

Starting From a 12 Volt External Source

External Jump Start Procedure

Safe connection of external power source cables.

After Starting the Engine

Indicator and Gauge Monitoring

Observing indicator lights and gauges for proper operation.

Electronic Controlled Spark-Ignition Engines

Basic Troubleshooting

Engine Cranking but Will Not Start Issues

Common causes and corrective actions for starting problems.

Difficult to Start Issues

Troubleshooting steps for difficult engine starting.

Engine Stalls Issues

Diagnosing and fixing engine stalling problems.

Advanced Diagnostics (G643 Only)

MI-04 Diagnostic Fault Codes

Table of fault codes, probable causes, actions, and corrective checks.

Advanced Diagnostics (G643E Only)

MI-07 Diagnostic Fault Codes

Table of fault codes, probable causes, actions, and corrective checks.

Displaying Fault Codes (DFC) from SECM Memory

Procedure to retrieve diagnostic fault codes from SECM memory.

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