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GC18S-5
Doosan GC18S-5 User Manual
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SB2354E00
Operation &
Maintenance Manual
LIFT TRUCKS
GC15S-5, GC18S-5, GC20SC-5
0703
2
Table of Contents
Table of Contents
3
Information Section
4
Foreword
4
Safety Section
6
Important Safety Information
6
Safety
7
Warning Signs and Labels
7
Operation Information
13
Maintenance Information
16
Pressure Air
16
Fluid Penetration
16
Crushing or Cutting Prevention
16
Burn Prevention
17
Operator Restraint System (if Equipped)
19
Avoiding Lift Truck Tipovers
24
Safety Rules
26
How to Survive in a Tipover
31
General Section
33
Specifications
33
Noise and Vibration
35
Serial Number
36
Operator's Warning and Identification Plate
37
Operation Section
39
Operator's Station and Monitoring Systems
39
Seat Switch System (if Equipped)
42
Lift Truck Controls
45
Refueling
48
Before Starting the Engine
50
Starting the Engine
52
After Starting the Engine
55
Lift Truck Operation
83
Operating Techniques
85
Parking the Lift Truck
89
Lift Fork Adjustment
90
Storage Information
91
Transportation Hints
92
Towing Information
93
Maintenance Section
94
Inspection, Maintenance and Repair of Lift Truck Forks
94
Torque Specifications
98
Cooling System Specifications
100
Fuel Specifications
102
Lubricant Specifications
103
Lubricant Viscosities and Refill Capacities
106
Maintenance Intervals
107
Notice
109
Operator's Seat, Hood Latch and Support Cylinder - Check, Lubricate
109
Fuses & Relay Change
109
Tire and Wheels - Inspect, Check
110
Test Fuel System for Leaks
111
Wheel Bolts - Inspect
112
Carriage Roller Extrusion - Adjust
112
When Required
109
Every 10 Service Hours or Daily
113
Walk-Around Inspection - Inspect
113
Inspect Engine for Fluid Leaks
114
Engine Oil Level - Check
114
Coolant Level - Check
114
Air Intake System - Check
115
Mast Channels - Lubricate
116
Transmission Oil Level - Check
116
First 50-100 Service Hours or a Week
117
Parking Brake - Test, Adjust
117
Transmission Oil & Strainer - Change, Clean
117
Drive Axle Oil - Change
118
First 250 Service Hours or a Month
120
Hydraulic Return Filter - Change
120
Every 250 Service Hours or Monthly
121
Air Intake System - Check, Clean
121
Hydraulic Oil Level - Check
123
Drive Axle Oil Level - Check
123
Mast, Carriage, Lift Chains & Attachments - Inspect, Lubricate
124
Steering Mechanism - Check, Lubricate
124
Battery Terminal - Clean, Inspect
125
Brake Oil Level - Check
125
Engine Oil Filter - Change
126
Every 500 Service Hours or 3 Months
127
Belts - Check, Adjust
127
Tilt Cylinders - Check, Adjust, Lubricate
127
Mast Hinge Pin - Lubricate
128
Crosshead Roller - Inspect
128
Inching & Braking Control Shaft - Lubricate
129
Horn & Lights (if Equipped) - Check
129
Overhead Guard - Inspect
129
Inspect Vacuum Lines and Fittings (G420F(E) Engine Only)
130
Fuel Trim Valve(FTV) Inspection (G420F(E) Engine Only)
130
Inspect Electrical System (G420F(E) Engine Only)
130
Every 1000 Service Hours or 6 Months
131
Hydraulic Return Filter, Breather & Strainer - Check, Change
131
Lift Chains - Test, Check, Adjust
132
Transmission Oil & Strainer - Clean, Change
134
Inspect Coolant Hoses (LP, Dual Fuel Engines Only)
135
LP Regulator/Converter Inspection (LP, Dual Fuel Engine Only)
135
Fuel Lines & Fittings - Check
135
Inspect Mixer Assembly (G420F(E) Engine Only)
135
Inspect Throttle Assembly (G420F(E) Engine Only)
135
Every 1500 Service Hours or 9 Months
136
Drive Axle Oil (Shoe Brake) - Change
136
Inspect Ignition System (LP-Gas, Gasoline & Dual Fuel Engines Only)
136
Replace LP Fuel Filter Element (LP-Gas, Dual Fuel Engine Only)
136
Fuel Filter (LP - Gas Engine Only)
137
Testing Fuel Lock-Off Operation (LP-Gas Engine Only)
137
Every 2000 Service Hours or Yearly
138
Steer Wheel Bearings - Repack
138
Cooling System - Clean, Change
139
Fork - Inspect
141
Every 2500 Service Hours or 15 Months
143
Hydraulic Oil - Change, Check, Clean
143
Inspect Battery System
144
Replace Oxygen Sensor (G420F(E) Engine Only)
144
Checking the TMAP Sensor (G420F(E) Engine Only)
145
Inspect for Intake Leaks (G420F(E) Engine Only)
145
Replace Spark Plugs (G420F(E) Engine Only)
146
Every 3000 Service Hours or 18 Months
147
Every 4500 Service Hours or Two Years
147
Timing Belt - Change
147
Timing Belt for Counterbalance Shaft - Change
147
Replace Oxygen Sensor
147
Index
148
Index Section
148
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Doosan GC18S-5 Specifications
General
Model
GC18S-5
Category
Forklifts
Load Capacity
1800 kg
Power Source
Diesel
Lift Height
3000 mm
Tire Type
Pneumatic
Overall Width
1150 mm
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