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Doosan GC18S-5 User Manual

Doosan GC18S-5
151 pages
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SB2354E00
Operation &
Maintenance Manual
LIFT TRUCKS
GC15S-5, GC18S-5, GC20SC-5
0703

Table of Contents

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Doosan GC18S-5 Specifications

General IconGeneral
ModelGC18S-5
CategoryForklifts
Load Capacity1800 kg
Power SourceDiesel
Lift Height3000 mm
Tire TypePneumatic
Overall Width1150 mm

Summary

Operation Section

Refueling

Precautions for refueling LP-Gas tanks.

Walk-Around Inspection

Detailed steps for a thorough walk-around inspection.

Basic Troubleshooting (LP)

Common LP engine problems and corrective actions.

MI-07 Diagnostic Fault Codes (Flash Codes)

Table of fault codes, probable faults, and corrective actions.

Safety Section

Important Safety Information

Basic safety rules, hazard recognition, training, and common sense are key.

Safety Precautions and Warnings

Warnings in manual/product, bodily injury or death if not heeded.

General Warnings to Operator

Operator must be trained; check controls, capacity, start/stop smoothly.

No Standing On Forks Warning, No Standing Under Forks Warning

Do not stand or ride on forks or under forks.

Avoiding Lift Truck Tipovers

Factors affecting stability: load, height, tilt, tire pressure, dynamics, surface.

Overloading

Do not overload, avoid extra counterweight; overload causes tipover.

Tipover Survival

Do not jump if truck tips; stay in seat.

How to Survive in a Tipover

Use restraint system, don't jump, hold tight, brace feet.

Fire or Explosion Prevention

Flammable fuels, lubricants, battery fumes; avoid sparks and smoking.

Maintenance Section

Inspection, Maintenance and Repair of Lift Truck Forks

Guidelines for inspecting, maintaining, and repairing lift truck forks.

Causes of Fork Failure

Common causes of fork failure: modification, overload, fatigue, wear.

Fork Inspection

Daily and 12-month inspection routine for forks.

Maintenance Intervals

Schedule for maintenance tasks based on service hours or time.

Every 10 Service Hours or Daily

Routine checks to be performed every 10 service hours or daily.

Walk-Around Inspection – Inspect

Detailed steps for a thorough walk-around inspection.

First 50-100 Service Hours or a Week

Maintenance tasks for the first 50-100 hours or week.

First 250 Service Hours or a Month

Maintenance tasks for the first 250 hours or month.

Every 250 Service Hours or Monthly

Maintenance tasks for every 250 service hours or monthly.

Every 500 Service Hours or 3 Months

Maintenance tasks for every 500 service hours or 3 months.

Every 1000 Service Hours or 6 Months

Maintenance tasks for every 1000 service hours or 6 months.

Every 1500 Service Hours or 9 Months

Maintenance tasks for every 1500 service hours or 9 months.

Every 2000 Service Hours or Yearly

Maintenance tasks for every 2000 service hours or yearly.

Cooling System – Clean, Change

Procedures for cleaning and changing the cooling system.

Fork - Inspect

Inspecting forks for cracks, wear, and straightness.

Every 3000 Service Hours or 18 Months

Maintenance tasks for every 3000 service hours or 18 months.

Every 4500 Service Hours or two Years

Maintenance tasks for every 4500 service hours or two years.

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