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G70S-5
Doosan G70S-5 User Manual
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SB2356E0
3
Oper
ation &
Maintenance Manual
FORKL
IF
T
S
D50S-5, D60S-5, D70S-5
D80S-5, D90S-5
G50S-5, G60S-5, G70S-5
1304
Original Instruction
2
Table of Contents
Operation & Maintenance Manual
2
Default Chapter
2
Table of Contents
2
Information Section
3
Foreword
3
Safety Section
5
Important Safety Information
5
Safety
6
Warning Signs and Labels
6
General Hazard Information
11
Operation Information
12
Maintenance Information
15
Operator Restraint System (if Equipped)
18
Avoiding Lift Truck Tipover
22
Safety Rules
24
How to Survive in a Tipover (if Operator Restraint System Equipped)
30
General Section
32
Declaration of Conformity
32
Specifications
33
Noise &Vibration
49
Capacity Chart - Without Side Shifter
50
Capacity Chart - with Side Shifter
52
Serial Number
54
Operator's Warning and Identification Plate
56
Operation Section
58
Operator's Station and Monitoring Systems
58
Seat Switch System
68
Lift Truck Controls
68
Refueling
73
Before Starting the Engine
76
Starting the Engine
79
After Starting the Engine
82
Lift Truck Operation
118
Auto Shift Controller ASC-202/204/208 (if Equipped)
120
Operating Techniques
125
Parking the Lift Truck
129
Lift Fork Adjustment
130
Storage Information
131
Transportation Hints
132
Towing Information
133
Maintenance Section
134
Inspection, Maintenance and Repair of Lift Truck Forks
134
Tire Inflation Information
138
Torque Specifications
139
Cooling System Specifications
141
Fuel Specifications
143
Lubricant Specifications
145
Maintenance Intervals
149
Notice
153
Engine Valve Lash (Diesel E/G Only) - Check, Adjust
153
Priming the Fuel System (Diesel Engine Only)
153
Test Fuel System for Leaks (LP Engine Only)
154
Fuel Tank Filter Cap & Screen - Clean
155
Seat - Check, Lubricate
155
Fuses, Bulbs & Circuit Breaker - Change, Reset
156
Tires and Wheels - Inspect, Check
157
Radiator Cap - Clean, Change
158
Carriage Roller Extrusion - Adjust
158
Brake Oil (OCDB) - Check
159
When Required
153
Every 10 Service Hours or Daily
160
Inspection Engine for Fluid Leaks
160
Engine Oil Level - Check
160
Coolant Level - Check
160
Air Cleaner Indicator - Check
161
Inspect Foot Pedal Operation (LP Engine Only)
162
Inspect Engine for Exhaust Leaks
162
Walk-Around Inspection - Inspect
162
Mast Channels - Lubricate
163
Transmission Oil Level - Check
164
First 50-100 Service Hours or a Week
165
Engine Oil & Oil Filter (Diesel E/G Only) - Change
165
Transmission Oil & Oil Filter - Change
166
Drive Axle Oil - Change
168
Parking Brake - Test, Adjust
170
First 250 Service Hours or a Month
172
Hydraulic Return Filter - Change
172
Every 250 Service Hours or Monthly
173
Air Intake System - Check, Clean
173
Engine Oil & Filter(LP Engine Only) - Change
176
Hydraulic Oil Level - Check
177
Drive Axle Oil Level - Check
177
Mast, Carriage, Lift Chains & Attachments - Inspect, Lubricate
178
Steering Mechanism - Check, Lubricate
179
Battery Terminal - Clean, Inspect
180
Wheel Bolts & Nuts - Inspect
180
Every 500 Service Hours or 3 Months
181
Belts (Diesel E/G Only) - Check, Adjust
181
Mast Hinge Pins - Lubricate
181
Tilt Cylinders - Check, Adjust, Lubricate
182
Crosshead Rollers - Inspect
182
Transmission Oil Filter (2 Speed Only) - Change
182
Parking Brake - Test, Adjust
182
Drive Axle Oil (OCDB) - Change
182
Horn and Lights(if Equipped) - Check
183
Overhead Guard - Inspect
183
Steer Suspension - Inspect
183
Universal Joint - Inspect, Lubricate
183
Engine Oil & Filter(Diesel Engine Only) - Change
184
Inspect Vacuum Lines and Fittings (G643(E) Engine Only)
184
Fuel Trim Valve(FTV) Inspection (G643E Engine Only)
184
Inspect Electrical System (G643E Engine Only)
184
Every 1000 Service Hours or 6 Months
185
Carburetor (LP - Gas Engine Only) - Adjust, Clean
185
Fuel Filter - Check, Clean, Change
185
Air Intake System - Change
185
Inspect Coolant Hoses (LP Engines Only)
186
LP Regulator/Converter Inspection (LP Engine Only)
186
Fuel Lines & Fittings - Check
186
Inspect Mixer Assembly (LP Engine Only)
186
Inspect Throttle Assembly (LP Engine Only)
186
Hydraulic Oil, Return Filter, Strainer & Breather - Check, Clean, Change
187
Transmission Oil & Filter (3 Speed, ZF 3WG116) - Change
188
Transmission Oil (2 Speed Only) - Change
188
Lift Chains - Test, Check, Adjust
188
Every 1500 Service Hours or 9 Months
191
Drive Axle Oil (Shoe Brake Only) - Change
191
Inspect Ignition System (LP Engine Only)
191
Replace Spark Plugs (LP Engine Only)
191
Replace LP Fuel Filter Element (LP Engine Only)
192
Testing Fuel Lock-Off Operation (LP Engine Only)
193
Every 2000 Service Hours or Yearly
194
Steer Wheel Bearings - Reassemble
194
Transmission Oil & Filter (3 Speed, ZF 3WG94) - Change
194
Cooling System - Clean, Change
195
Fork - Inspect
196
Every 2500 Service Hours or 15 Months
198
Inspect Battery System
198
Checking the TMAP Sensor (LP Engine Only)
198
Inspect for Intake Leaks (LP Engine Only)
199
Replace PCV Valve and Breather Element - Change (LP Engine Only)
199
Replace Oxygen Sensor (G643E Engine Only)
199
Every 3000 Service Hours or 18 Months
200
Index
201
4
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Doosan G70S-5 Specifications
General
Model
G70S-5
Load Capacity
7000 kg
Power Type
Diesel
Tire Type
Pneumatic
Transmission Type
Automatic
Mast Type
Triplex
Rated Capacity
7000 kg
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