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Doosan NHP1500WCU-T3 User Manual

Doosan NHP1500WCU-T3
88 pages
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COMPRESSOR MODELS
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
Book: 23015142 (9/2013) Rev D
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this compressor.
OPERATION and MAINTENANCE
NHP1500WCU-T3 (C18)
MANUAL
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NHP1500WCU-FX-T3 (E07)
NHP1500WCU-EX-T3 (E08)
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NHP10-425WCU-EU-FX-T3 (E87)

Table of Contents

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Doosan NHP1500WCU-T3 Specifications

General IconGeneral
BrandDoosan
ModelNHP1500WCU-T3
CategoryAir Compressor
LanguageEnglish

Summary

Foreword

Safety

General Safety Information

Operator and maintenance personnel must understand decals and consult manuals for safe operation.

Compressed Air Safety

Safe handling of compressed air, use of PPE, and inspection of pressure equipment.

Hazardous Materials

Substances produced during operation: brake lining dust and engine exhaust fumes.

Inhalation and Contact Precautions

Precautions for inhalation of fumes and skin/eye contact with lubricants.

Battery and Radiator Safety

Safety guidelines for batteries, radiators, including hot coolant warnings.

Engine Starting Fluid Safety

Usage and safety precautions for ether starting fluid, avoid ingestion/inhalation.

Transport Safety

Guidelines for safe loading, tie-down, and towing of the unit.

ISO Safety Symbols

Graphic forms and meanings of ISO symbols for prohibition, information, and warnings.

General Information

Machine Specifications and Capacities

Details on unit models, engine, capacities, dimensions, and weights.

Running Gear and Service Parts

Information on running gear components and a list of expendable service parts.

Operating Instructions

Operating Controls and Instruments

Identifies and describes the function of each control and instrument on the panel.

Unit Handling and Setup

Procedures for lifting, securing with wheel chocks, towing, and positioning the unit.

Compressor Mounting and Remote Fueling

Guidelines for mounting the compressor and connecting remote fuel lines.

Air Hose Restraining Cable Installation

Procedure for installing air hose restraining cables to prevent whipping and ensure safety.

Setting up Multiple Units

Guidelines for parallel operation of multiple compressors, hose sizing, and isolation valves.

Plant Air Pressure Signal Setup

Installing signal air lines for automatic pressure modulation and remote pressure selection.

Before Starting Checks

Pre-operation checks including service valves, doors, battery, and fluid levels.

Engine Starting Procedure

Step-by-step engine starting instructions, including auto-start and ether injection.

Normal Operation Modes

Describes loaded/unloaded operation, engine speed control, and monitoring.

Intellisys Controller Logic

Diagram illustrating the controller's logic for start, warm-up, loading, and unloading.

Auto Start/Stop Operation

Feature for automatic starting and stopping based on pressure or remote signals.

Stopping Procedures

Procedure for normal and emergency stopping, including cool-down sequence.

Intellisys Controller Display and Menus

Explains controller screens, commands, and menu navigation.

Maintenance

General and Scheduled Maintenance

Importance of servicing, schedules, oil checks, and air cleaner maintenance.

Component Maintenance Procedures

Maintenance procedures for gauges, fuel tank, battery, coolers, hoses, filters, fasteners, and drives.

Maintenance Schedule

Periodic maintenance tasks and intervals for daily, weekly, monthly, and annual checks.

Torque Values

Specifications for inch and metric fastener torque values.

Lubrication

Lubrication Overview and Procedures

Importance of lubrication, types of lubricants, and oil change procedures.

Fault Finding

Troubleshooting Introduction and Action Plan

Guidance on troubleshooting methodology and initial action steps.

Fault Finding Chart

Lists common complaints, potential causes, and corrective actions for operational issues.

Alerts and Shutdowns

Table detailing specific alerts and shutdown conditions with parameters and values.

Electrical

Intellisys Controller and Sensors

Core control system, data collection, sensors, and digital I/O functions.

Controller Outputs and Systems

Details controller outputs, loops, engine communication, and electrical systems.

System Diagrams

Air Flow Schematic

Diagram illustrating the airflow path through the compressor system.

Fluid System Schematics

Diagrams showing lubrication, hydraulic, and fuel systems.

Heating and Condensate Schematics

Diagrams for heating systems and condensate flow.

Revision History

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