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Doosan PUMA 480M User Manual

Doosan PUMA 480M
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Machine Tools
Installation Manual
(PUMA 480LM)
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Doosan PUMA 480M Specifications

General IconGeneral
BrandDoosan
ModelPUMA 480M
CategorySander
LanguageEnglish

Summary

Preparations before shipment

Installation Site

Guidance on selecting an appropriate installation site, considering temperature, humidity, and vibration.

Foundation Work

Details on preparing the foundation, including timing, checkpoints, and diagram for machine accuracy.

Transportation

Using the crane

Instructions and precautions for lifting and moving the machine using a crane.

Using the forklift

Guidelines for safely lifting and moving the machine with a forklift.

Second Round of Mortar Injection (Grouting)

Checkpoints before injecting mortar

Key checks to perform on foundation holes before proceeding with mortar injection.

Blending the mortar mixture

Instructions for properly mixing grout and water, including temperature and ratio.

Injecting the mortar mixture

Step-by-step guide for pouring and compacting mortar into foundation holes.

Curing the surface of mortar

Recommendations for curing the mortar surface to ensure strength and durability.

Connecting the main power and air sources

Connecting the main power source

Details on power requirements, voltage, cable thickness, and connection procedures.

Connecting the air source

Requirements for air pressure, compressor type, and air quality for machine operation.

Checking and fueling the oil tanks

Hydraulic Unit

Information on hydraulic unit oil capacity, type, and refill frequency.

Gear Box (2-step)

Details on the 2-step gear box oil capacity, type, and refill frequency.

Lubrication Unit

Specifications for the lubrication unit, including tank capacity, oil type, and refill intervals.

Machine Leveling

Leveling instructions

Detailed instructions for leveling the machine, including bolt usage and tolerance.

Setting the reference point for the leveling

Procedure for setting the reference point for accurate machine leveling.

Precautions for the leveling work

Important safety and procedural notes for performing machine leveling correctly.

Precision Measurement & Correction

Runout on the spindle & nose

How to measure and correct runout on the spindle and nose for precision.

Spindle and Z-axis Parallelism (Head Stock)

Procedure to measure and ensure parallelism between spindle and Z-axis movement.

Spindle and Z-axis Parallelism (Tail Stock)

Method for measuring and adjusting tail stock parallelism for Z-axis accuracy.

Precision on the tool post

Steps to measure and correct the precision of the tool post relative to the spindle.

Reference Point & Correction

Setting Reference Point with Centering Fixture

Procedure for setting machine reference points using a centering fixture and indicator.

Q-Setter Operation

Q-Setter Related Keep Relay Settings and M Codes

Overview of Keep Relay settings and M codes for Q-Setter functionality.

Q-Setter Operations of Swing Arm Up/Down

Instructions for verifying the Q-Setter's swing arm movement.

Q-Setter Position (Outer Diameter)

Steps to measure the outer diameter of a workpiece using the Q-Setter.

Readjusting the Sensor Position

Guide to readjusting the Q-Setter sensor position if it becomes mis-aligned.

Installing the coolant tank

Position of the coolant tank

Guidance on properly positioning the coolant tank during installation.

Power and hose connection for the coolant tank

Steps for connecting power and hoses to the coolant tank.

Checking the operation

How to verify the coolant tank operation using M codes.

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