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Doseuro SR Series - User Manual

Doseuro SR Series
76 pages
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EDITION 2020
Reciprocating dosing pump
with spring return
USE AND MAINTENANCE MANUAL
TRANSLATION OF
ORIGINAL
INSTRUCTIONS
EN
Series
SR
mod. A PISTON
mod. D DIRECT DIAPHRAGM
mod. B HYDRAULIC
DIAPHRAGM
mod. BR HYDRAULIC
DIAPHRAGM AND
RECIRCULATION
VALVE
mod. SD SANDWICH DUAL
DIAPHRAGM WITH
INTERPOSED FLUID
AND RECIRCULATION
VALVE
SD
BR
B
D
A

Table of Contents

Questions and Answers

Summary

1 - PREFACE

1.1 - General prescriptions

General guidelines for safe and appropriate use of the dosing pump.

1.2 - Technical assistance

Information on obtaining support, spare parts, and service for Doseuro pumps.

1.3 - Electric motors

Details on electric motors used with pumps, including liability.

1.4 - Liability

Manufacturer's disclaimer regarding improper use, modifications, or non-compliance.

Declaration of Conformity

Statement confirming compliance with relevant EU directives and standards.

2 - REQUIREMENTS FOR USE

2.1 - General safety warnings

Essential safety instructions for operating industrial machinery.

2.2 - Symbols

Explanation of pictograms and symbols used in the manual for safety.

3 - SAFETY STANDARDS DURING USE

3.1 - Clothing

Specifies required personal protective equipment (PPE) for operators.

3.2 - Minimum qualification of personnel

Defines the necessary skills and training for users and operators.

4 - USING THE DOSING PUMPS

4.1 - Intended use

Defines the primary application and purpose of the dosing pumps.

4.2 - Intended and unintended pump use

Clarifies acceptable applications and warns against misuse.

4.3 - Usage conditions

Outlines environmental and operational parameters for pump functionality.

4.4 - Machine description

Provides an overview of the pump's mechanical and operational principles.

4.5 - Pump description

Details the main components and features of the dosing pump.

4.6 - Dosing pumps SR series

Introduces the SR series of spring-return dosing pumps.

4.7 - Identification plate

Explains how to identify the pump using its serial number and data plate.

4.8 - Sound vibration

Details noise emission levels and measurement standards for the pumps.

4.9 - Maximum operating temperature pump heads

Specifies maximum operating temperatures for different pump head materials.

4.10 - Technical data

Provides detailed technical specifications and performance data for pump models.

5-TRANSPORT AND STORAGE

5.1 - Pump delivery

Procedures for receiving and verifying pump packages upon delivery.

5.2 - Lifting and handling

Safety guidelines and recommendations for lifting and moving pump packages.

5.3 - Material storage

Requirements for storing pumps to maintain their condition and prevent damage.

5.4 - Handling for installation

Precautions and steps for safely handling pumps during installation.

6- PUMP INSTALLATION

6.1 - Optimum installation conditions

Environmental and site requirements for optimal pump setup.

6.2 - Pump location

Guidelines for selecting and preparing the physical location for pump installation.

7 - CONNECTION OF THE PUMP TO THE SYSTEM PIPES

7.1 - Block removal

Steps to remove protective caps before connecting pump piping.

7.2 - Connection to the suction pipe

Instructions for correctly connecting the pump's suction piping.

7.3 - Discharge pipe connection

Recommendations for proper and efficient discharge pipe installation.

7.4 - Leak recovery

Safety measures for managing potential liquid leaks and spills.

8- DESCRIPTION OF STANDARD PLANT ACCESSORIES

8.1 - Pulsation dampener

Explains the function and benefits of pulsation dampeners.

8.2 - Pressure gauge

Describes the use and importance of pressure gauges for pump monitoring.

8.3 - Safety relief valve

Details the role of safety relief valves in protecting the system.

8.4 - Sampling or draining

Explains methods for sampling or draining fluids for maintenance.

8.5 - Filter

Discusses the function and proper installation of filters for fluid purification.

8.6 - Flowmeter

Describes the function of flowmeters for measuring dosed amounts.

8.7 - Back pressure valve

Explains the purpose of back pressure valves in preventing siphoning.

8.8 - Shut-off valve in the discharge pipe

Details the function and safety considerations of discharge shut-off valves.

9- LUBRICATION

10 - ELECTRICAL CONNECTION

10.1 - Motor connection

Guidelines for safely connecting the pump's electric motor.

11 - PUMP ADJUSTMENT

11.1 - Stroke variation with manual system

How to adjust pump flow rate using manual controls.

11.2 - Stroke variation with servo control

Information on adjusting pump flow rate using servo controls.

12 - OPTIONAL ACCESSORIES

12.1 - Control with inductive proximity sensor

Details on installing and using inductive proximity sensors for pump control.

13- PROCEDURE BEFORE START-UP

13.1 - Commissioning

Steps and checks required before starting the pump for the first time.

13.2 - Problems upon commissioning

Troubleshooting common issues encountered during initial pump startup.

14 - MAINTENANCE

14.1 - Pump maintenance, repairs

General procedures and safety for pump maintenance and repair tasks.

14.2 - Procedures for maintenance intervention

Essential safety precautions before performing any maintenance work.

14.3 - Residual risks

Identifies potential risks remaining after system emptying and precautions.

14.4 - Spare parts list

Guidance on how to identify and request necessary spare parts.

14.5 - Preventive maintenance

Routine checks and actions to maintain pump performance and safety.

14.6 - Routine maintenance

Table outlining components requiring regular verification and replacement.

14.7 - Valve unit cleaning

Procedures for cleaning and maintaining the pump's valve units.

15 - MAINTENANCE OF DOSING PUMP HEADS

15.1- Maintenance of piston pump heads A

Specific maintenance procedures for piston pump heads (Type A).

15.2 - Maintenance of direct diaphragm pump heads type D

Maintenance steps for direct diaphragm pump heads (Type D).

15.3 - Maintenance of Type B hydraulic diaphragm pump heads

Maintenance procedures for Type B hydraulic diaphragm pump heads.

15.4 - Maintenance of Type BR hydraulic diaphragm pump heads

Maintenance procedures for Type BR hydraulic diaphragm pump heads.

15.5 - Maintenance of Type SD hydraulic diaphragm pump heads

Maintenance procedures for Type SD hydraulic diaphragm pump heads.

16 - BR-SD PUMP HEADS RECIRCULATION VESSEL CALIBRATION

16.1 - Recirculation vessel type VR 4-6 (VR 10 AP) calibration

Steps for calibrating the recirculation vessel for VR 4-6 models.

16.2 - Recirculation tank type VR 10-15-25 (VR 10 HP) calibration

Steps for calibrating the recirculation tank for VR 10-15-25 models.

16.3 - Recirculation tank type VR 40 calibration

Steps for calibrating the recirculation tank for VR 40 models.

16.4 - BR-SD pump heads recirculation vessel tables

Tables detailing recirculation valve types for BR-SD pumps.

17 - DECOMMISSIONING THE PUMP

17.1 - Disposal of components and harmful substances

Procedures for safe disposal of pump components and liquids.

18 - REPAIR ACCOUNT MAINTENANCE

18.1 - Practical recommendations for pump reclamation.

Steps for cleaning and preparing pumps for repair or disposal.

19 - USER INFORMATION

20 - DOSING PUMPS TROUBLESHOOTING TABLES

20.1 - A type piston pumps troubleshooting table

Table for diagnosing and resolving issues with A-type piston pumps.

20.2 - Troubleshooting table for direct diaphragm pumps type D

Table for diagnosing and resolving issues with D-type diaphragm pumps.

20.3- B type pumps with hydraulic diaphragm troubleshooting table

Table for diagnosing and resolving issues with B-type hydraulic diaphragm pumps.

20.4- BR-SD type pumps with hydraulic diaphragm troubleshooting table

Table for diagnosing and resolving issues with BR-SD hydraulic diaphragm pumps.

21 - ATTACHED FORMS

Doseuro SR Series Specifications

General IconGeneral
CategoryWater Pump
ModelSR Series
Power SourceElectric
TypeSubmersible
ApplicationSewage, drainage
Motor Power0.75 kW - 7.5 kW
Discharge Size1 inch to 4 inches
Inlet/Outlet Size1 inch to 4 inches
Voltage220V, 380V, 415V
Frequency50 Hz, 60 Hz
Power0.75kW - 7.5kW
MaterialCast Iron
Weight15 kg to 80 kg

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