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HEIL DuraPack Rapid Rail
Dover HEIL DuraPack Rapid Rail - User Manual
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DuraPack
®
Rapid Rail
®
HIGH-PERFORMA
NCE A
UTOMA
TED
SI
DE LOA
DER
SERVICE MAN
UA
L
ISSUED MAY 2018
TP1DPRR-SM-0518
© 2017 Heil Environmental
.
2
Table of Contents
Main Page
Table of Contents
3
General Information
9
Introduction
10
Service/Parts Assistance
11
Hazard Symbols and Definitions
11
Lock-Out/Tag-Out Procedures
15
Storing Refuse in Container
16
Maintenance/Lubrication Information
16
Grease Lubrication Recommendation
16
Oil Lubricant Recommendation
16
Hydraulic Oil Specifications
17
Standard Torque Data for Nuts and Bolts
18
Standard Torque Data for Nuts and Bolts Table
18
Bolt Type Identification Chart
22
Torque for Hydraulic Tubes and Fittings
22
Cold Weather Warmup Procedure
27
Battery Disconnect Switch
27
Proximity Switch Troubleshooting
28
Decals on the Unit
29
Decal Care
29
Hydraulic Symbols
31
Electrical Symbols
33
Tandem Vane Pump with Priority Valve
36
Lift Arm
39
Specifications
40
Lift Arm Nomenclature
41
Lift Arm Lubrication Guide
47
Durapack Rapid Rail Lift Cylinder Sensors Calibration
48
Carriage Assembly Roller Bearing Torque Check
49
Universal Belt and Tri-Cuff Grabber Adjustments
50
Body and Tailgate
53
Body Specifications
54
Body Nomenclature
55
Tailgate Nomenclature
56
Optional Flat Tailgate Nomenclature
57
Propping the Body of a Service Hoist Unit
58
Propping the Body of a Service Lift (Serviceable Eject) Unit
61
Serial Plate Locations
65
Body Sump Doors
66
Side Access Doors
67
Tailgate Support Props
68
Main Control and Regenerative Valves
70
Regenerative Valve
71
Regenerative Valve Troubleshooting Guide
72
Optional Sliding Top Door
75
Welding and Electronic Devices / Electrical Lubricants
76
Repairing Cracked Weld Joints
76
Inspect Proximity Switches
76
Cortex Controller Location
76
Maintenance and Adjustment
77
Body Daily Checklist
78
Body Preventive Maintenance Chart
79
Body Lubrication Guide
81
Pack/Eject Cylinders Maintenance
82
Cold Weather Warmup Procedure
83
Preparing the Unit to Check the Oil Level
84
Check Oil Level
85
When to Change Oil Filter Element
85
Change Hydraulic Oil Filter
85
Drain and Clean the Hydraulic Oil Tank
86
Purge the Hydraulic System
87
Pressure Adjustment Settings
88
Regen Dump Valve (031-6227) Troubleshooting Guide
90
Cracked Weld Joints
93
Oil Lubrication Recommendation
93
Grease Lubricant Recommendation
93
Tailgate Lubrication
93
Inspect Proximity Switches
93
Clean and Inspect the Tailgate Seal
93
Body Controller Hardware
96
Pin Number Diagram
99
Body Controller Software
108
Durapack Rapid Rail Cortex Controller Program 109-0301
108
Compressed Natural Gas (CNG) Option
165
Important Safety Information
166
Compressed Natural Gas (CNG) Fuel Module
169
Maintenance
171
Preparation before Maintenance
172
CNG Fuel Module Maintenance and Part Replacement
173
Fuel Management Module Reference Drawing
181
Electrical Schematic
182
CNG Fuel Module Troubleshooting
183
Emergency Shutdown Procedure
187
CNG Fuel Cylinder and System Inspections
187
Daily System Inspection
188
Detailed CNG Fuel System Inspection
189
Schematics
191
Packard Connection Kit, 108-4827
192
Connectors, Plugs, Pins and Accessories for Deutsch Electrical Parts- 108-4815
194
Deutsch Connection Kit -108-6461-PC
197
Deutsch Dt Series Connector Kits, 108-8411
198
Deutsch DT Series Connector Kits - 108-6461
199
Deutsch W/3 Pin Priority Switch Cable - 263-1145
204
Deutsch 3 Pin Light Option Cables - 263-1150
205
Front Head LED Strobes Harness - 263-1309
206
Alarm Adapter Harness - 263-1309-002
207
Alarm Adapter Harness, 263-1309-004
208
Kenworth Cortex Controller Cab Kit - 263-1471
209
Granite Chassis Interface Harness - 263-1471-003
210
Battery Box Harness 263-1517
211
Battery Power Harness Installation - 263-1517-003
212
Battery Harness 263-1518
213
Battery Power Harness - 263-1518-003
214
Reverse Signal Relay Harness - 263-1541
215
Peterbilt J1939 Interface Harness - 263-1730
216
MTS Sensor Pigtail Harness - 263-1763
218
CNG Fuel Gauge Harness - 263-1768-002
219
Battery Box Harness Installation - 372-5570
220
Camera Flood Lights Tailgate Middle Cluster Harness - 263-1740-004
228
Index
245
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Dover HEIL DuraPack Rapid Rail Specifications
General
Brand
Dover
Model
HEIL DuraPack Rapid Rail
Category
Garbage Disposal
Language
English
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General
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