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HEIL DuraPack Python
Dover HEIL DuraPack Python - User Manual
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DuraPack
®
Py
thon
®
HIGH-PERFORMA
N
CE A
UT
OMA
T
ED SIDE LOA
DER
SERVICE MAN
UAL
ISSUED
JU
LY
202
4
TP1DPPY-SM-0
7
2
4
© 2022 Heil Environmental
.
2
Table of Contents
Main Page
Table of Contents
3
General Information
9
Introduction
10
Service/Parts Assistance
10
Recommended Spare Parts
11
Electronic Parts Catalog (EPC)
13
Precautionary Statements
16
Lock-Out/Tag-Out Procedures
20
Storing Refuse in the Body
22
Maintenance/Lubrication Information
22
Winch Gear Oil
22
Grease Lubrication Recommendation
22
Oil Lubricant Recommendation
22
Hydraulic Oil Specifications
22
Standard Torque Data for Nuts and Bolts
24
Standard Torque Data for Nuts and Bolts Table
24
Bolt Type Identification Chart
29
Torque for Hydraulic Tubes and Fittings
30
Cold Weather Warmup Procedure
35
Battery Disconnect Switch
35
Proximity Switch Troubleshooting
36
Safety Decals on the Unit
38
Decal Care
38
Hydraulic Symbols
40
Electrical Symbols
42
Tandem Vane Pump with Monoblock Separate Outlet Flow
44
Tandem Vane Pump O.I.G.A.I. Hydraulic System Troubleshooting
45
Mount Pump Monoblock to Tandem Pump
47
Lift Arm
49
Nomenclature
50
Specifications
51
Lift Arm Preventive Maintenance Guide
52
Python Lift Lubrication Guide
53
Check Lift and Torque Mount Base Bolts
54
Universal Belt and Tri-Cuff Grabber Adjustments
56
Lift-Stowed and Grabbers Open Proximity Switches
59
Lift Control Valve
60
Lift Control Valve Pressure Adjustments
61
Remove Grabber Beam Assembly
64
Lift and Weld Cracks Decision Tree
67
Body and Tailgate
69
Body Nomenclature
70
Tailgate Nomenclature
71
Optional Flat Tailgate Nomenclature
72
Propping the Body of a Service Hoist Unit
73
Propping the Body of a Service Lift (Serviceable Eject) Unit
76
Tailgate Support Props
80
Side Access Doors
81
Body Sump Doors
81
Main Control and Regenerative Valves
82
Regenerative Valve
83
Air Supply Regulator
84
Welding and Electronic Devices / Electrical Lubricants
84
Repairing Cracked Weld Joints
85
Inspect Proximity Switches
85
Maintenance and Adjustment
87
Body Daily Checklist
88
Body Preventive Maintenance Chart
89
Pto Inspection and Preventive Maintenance
91
Body Lubrication Guide
92
Pack/Eject Cylinders Maintenance
93
Pressure Adjustments
94
Regenerative Valve (031-6227) Troubleshooting Guide
98
Packer/Ejector Panel Adjustment
101
Preparing the Unit to Check the Oil Level
102
Check Oil Level
103
When to Change Oil Filter Element
103
Change Hydraulic Oil Filter
103
Drain and Clean the Hydraulic Oil Tank
104
Purge the Hydraulic System
106
Tailgate Lubrication
107
Clean and Inspect the Tailgate Seal
107
Body Controller Hardware
109
Cortex Controller™ 40 I/O Assembly
111
Cortex Controller™ 40 I/O Illustration
111
Pin Number Diagram
113
55-Pole Cable Assembly
113
Insight™ Standard Diagnostic Display
119
Diagnostic Display Cable
120
Cortex Controller™ Programming
120
Cortex Controller™ Programming Cables
120
Body Controller Software
121
Automated Side Loader Cortex Controller™ Program 109-0285
122
Cortex Controller™ Cab Schematic - 701-9064-001
158
Cortex Controller™ Cab to Body Schematic - 701-9064-002
159
Cab Controls IFM R2000 - 701-9064-003
160
RP170 Cab Electrical Schematic, Non-7 Waste Management, Non-Power of One - 701-9064-009
161
RP170 Cab Electrical Schematic, Waste Management, Non-Power of One - 701-9064-010
162
Control Panel, RP170 Cab Electrical Schematic, Waste Industries, Power of One - 701-9064-101
163
RP170 Chassis Electrical Schematic, Waste Industries, Power of One - 701-9064-102
164
Cab Pneumatic Schematic, Power of One - 701-9064-103
165
Chassis Pneumatic Schematic, Power of One - 701-9064-104
166
Control Panel, RP170 Cab Electrical Schematic, Waste Management, Power of One - 701-9064-111
167
Control Panel, RP170 Chassis Electrical Schematic, Waste Management, Power of One - 701-9064-112
168
Hydraulic Schematics
169
Durapack Python Dump Non-HOC Lift Valve Hydraulic Schematic - 701-8776
170
Durapack Python Eject Non-HOC Lift Valve Hydraulic Schematic - 701-8777
171
Lift Arm Hydraulic Schematic
172
Lift Arm up and in Flow Diagram - 701-8776-001
173
Lift Arm Release Flow Diagram - 701-8776-002
174
Lift Arm Grab Flow Diagram - 701-8776-003
175
Lift Arm Reach in Flow Diagram - 701-8776-004
176
Lift Arm Reach out Flow Diagram - 701-8776-005
177
Lift Arm down Flow Diagram - 701-8776-006
178
Non-Regenerative Packer Extend Flow Diagram for Dump Units - 701-8433-007
179
Regenerative Packer Extend Flow Diagram for Dump Units - 701-8433-007
180
Body Lower Flow Diagram - 701-8433-009
181
Body Raise Flow Diagram - 701-8433-009
182
Non Regenerative Packer Extend Flow Diagram for Eject Units - 701-8433-010
183
Regenerative Packer Extend Flow Diagram for Eject Units - 701-8433-010
184
Tailgate Raise and Tailgate Lower Flow Diagrams - 701-8433-5
185
Index
187
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Dover HEIL DuraPack Python Specifications
General
Brand
Dover
Model
HEIL DuraPack Python
Category
Garbage Disposal
Language
English
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