What to do if mix leaks out of MTS in Duke Freezer?
If the mix leaks out of the MTS in your Duke Freezer, remove the cover and clean inside the MTS around the rollers with the provided spray bottle. Then, install a new hose, making sure not to twist it.
Why does mix pickup tube loses prime in Duke Freezer?
If the mix pickup tube in your Duke Freezer loses prime, replace the duckbill valve if it's defective or missing. Also, tighten the inlet clamp and replace the transfer hose if it's worn.
Manual for GES-103 soft serve twist freezer.
Identifying safety alert symbols in the manual and on the freezer.
Explaining the meaning of DANGER, WARNING, and CAUTION signal words.
Reading and understanding all safety messages and decals on the freezer.
Defining terms like Trained Person and Freezer Technician for safe operation.
Guidelines for safe operation, including staff capabilities and cover security.
Important safety precautions for operating the freezer.
Identifying and maintaining safety decals on the freezer.
Overview of the manual's purpose and the freezer's design.
Contact details for technical support and service assistance.
Important information for those installing the freezer.
Requirements for installation and warranty validation.
Procedures for unpacking and inspecting the freezer.
Procedure for installing mounting legs or casters on the freezer.
Guidelines for proper freezer placement and ventilation.
Specifications for water inlet, waste connection, and water pressure.
Adjusting legs or casters to level the machine properly.
Ensuring correct supply voltage, phase balance, and proper grounding.
Requirement for an accessible main power disconnect for all poles.
Guidelines for making electrical connections to the freezer.
Importance of positive earth ground and checking data plate for specifications.
Setting the voltage switch correctly to prevent component damage.
Ensuring correct clockwise rotation for beater shafts.
Key physical and operational specifications of the GES-103 freezer.
Detailed physical dimensions of the GES-103 freezer with diagrams.
Importance of the data plate for ordering parts and service requests.
Section to record model, serial, and electrical specifications for reference.
Recording installation date, installer, and contact information.
Instructions for proper disposal of electronic waste according to EU regulations.
Link to videos for setting up and priming the GES freezer.
Definitions for VQM timers related to beater and compressor operation.
Explaining differential settings for temperature control.
Definitions for idle mode and compressor delay during idle.
Function of lockouts and description of the main control board.
Components related to user interface and system control.
Definition for single differential setting.
VQM functions for monitoring temperature change and compensation.
Adjusting temperature and measuring cylinder pressure.
Description of the user interface board and its connection.
Diagram and listing of parts for the head assembly.
Detailed descriptions of components within the head assembly.
Diagram and listing of parts for the beater shaft assembly.
Detailed descriptions of components within the beater shaft assembly.
Diagram of the Mix Transfer System with numbered parts.
Detailed descriptions of Mix Transfer System components.
Diagram of the operator control panel with numbered items.
Description of the four function buttons and their operation.
Function of the OFF key and the navigation pad for menu control.
Operation of the freeze symbol button for freeze or day mode.
Explaining left/right indicators and OFF, FRZ, NIGHT modes.
Activating the wash or clean mode function.
Display window functions and night mode operation.
Accessing the operator menu for settings adjustment.
Function of the power switch for operation and cleaning.
Navigating and changing settings like product type and temperature offset.
Steps to enter the operator menu using a hidden key.
How to navigate menus and change settings like product type and temperature offset.
List of available options within the operator's menu.
Details on product type, temperature offset, and cabinet/cylinder temps.
Accessing logged events and error logs for diagnostics.
Viewing compressor, switch, and beater motor usage statistics.
Further details on statistics for spigot, compressor, and beater motor usage.
Features for locking out functions and customizing screen display.
Setting date/time and viewing the last cleaning date.
Information on UI and main board software versions.
How to activate and use the night mode for product preservation.
Crucial safety warnings for depressurizing and handling parts.
Steps to ensure the freezer is depressurized before proceeding with disassembly.
Instructions for cleaning when mix is stored in drawers or a remote cooler.
Illustrated list of accessories required for cleaning and disassembly.
Diagram of spigot assemblies for disassembly reference.
Diagram of shaft seals for disassembly reference.
Step-by-step instructions for disassembling the freezer components.
Diagram of the Mix Transfer System for disassembly.
Diagram of MTS hose assembly for disassembly.
Detailed steps for removing MTS hose assemblies.
Illustration of air curtain installation for cleaning.
Diagrams of spigot parts and openings for cleaning.
General instructions for washing, rinsing, and sanitizing parts.
Illustration of scraper blade pin holes for cleaning.
Illustration of cylinder cleaning process.
Illustration of cleaning mix feed tubes.
Steps for sanitizing washed and rinsed parts.
Illustration for cleaning the drain tube.
Illustration for removing slides during cleaning.
Specific instructions for cleaning drawers and replacing worn brushes.
Diagram showing lubrication points for the MTS assembly.
Steps for cleaning and lubricating the MTS assembly components.
Diagram of shaft seals for assembly reference.
Diagram of beater shaft assemblies for assembly.
Illustration showing proper blade installation orientation.
Steps for installing shaft seals and applying lubricant.
Diagram of the head assembly for installation.
Steps for inserting beater shafts and installing cylinder bushings.
Installing spigots, o-rings, and the dispensing head assembly.
Diagram of MTS hose assembly for installation.
Steps for assembling and installing MTS hose assemblies.
Diagram of the Mix Transfer System for final assembly checks.
Ensuring proper alignment and securing of MTS components.
Procedures for washing, sanitizing, and preparing the freezer for use.
Preparing sanitizing solution and personal hygiene before sanitizing.
Specific sanitizing steps for mix stored in drawers.
Detailed steps for sanitizing the freezer and its components.
Removing air and sanitizer, setting overrun for initial product.
Procedures for priming the freezer with mix and starting the freeze cycle.
How to dispense product correctly and safely.
Steps for draining product and preparing for cleaning.
Procedures for cleaning with mix stored in drawers or remote cooler.
Detailed cleaning steps for mix stored in a remote cooler.
Final sanitizing steps after draining and cleaning.
How to activate and use the night mode for product preservation.
Guidelines for using and storing Dairy Queen® mix.
How to check product consistency, temperature, and overrun.
Measuring and maintaining correct product temperature.
Formula and explanation for calculating overrun percentage.
How to adjust overrun using air meters.
Information regarding the use and implications of product rerun.
Table showing net weight and corresponding overrun percentages.
Daily tasks for disassembly, cleaning, and inspection.
Maintenance tasks performed as required, such as cleaning the Mix Transfer System.
Further as-needed tasks including hose cavity cleaning and shoe cleaning.
Weekly inspection of parts for wear and replacement of blades.
Testing the head switch feature for proper operation.
Checking water temperatures for water-cooled condensers.
Testing the MTS cover switch for accidental activation prevention.
Instructions for replacing the mix transfer hose.
Air condenser and refrigeration system checks.
Service for initial oil change of the gear reducer.
Checking condenser fan motor and adding oil as needed.
Changing oil in the gear reducer.
Annual service for drive belts, fan motor, and internal cleaning.
Procedures for proper storage of the freezer during winter shutdown.
Important safety warnings and cautions for troubleshooting procedures.
Troubleshooting common issues when the unit does not operate.
Diagnosing and fixing leaks from the drain tube to the drip tray.
Troubleshooting mix leaks at the dispensing head.
Addressing issues with soft product or high temperature.
Identifying causes for slow product dispensing from the head.
Troubleshooting issues with dispensed product being too hard.
Diagnosing why the freezer runs continuously and product gets colder.
Solutions for poor or slow product recovery from the freezer.
Troubleshooting compressor operational issues.
Addressing improper compressor operation.
Diagnosing when motors run only during dispensing.
Addressing issues where the cabinet temperature is too low.
Troubleshooting reasons for mix souring in the cabinet.
Identifying and fixing leaks from the Mix Transfer System.
Diagnosing why the Mix Transfer System is not operating.
Troubleshooting MTS cycling without dispensing.
Addressing issues with the MTS failing to prime.
Diagnosing why the mix pickup tube loses prime.
Troubleshooting lack of air or low overrun in the MTS.
Addressing issues with too much air and high overrun, causing popping.
Diagnosing why mix is shooting out of the air meter.
Troubleshooting communication issues between Main P.C. board and UI.
Troubleshooting communication issues when UI is not receiving messages.
Error for cylinder system run time exceeding 90 minutes.
Error for cabinet refrigeration system run time exceeding 90 minutes.
Further troubleshooting for cabinet refrigeration errors.
Additional causes and remedies for cabinet refrigeration errors.
Error when cylinder thermistor is out of temperature limit.
Error when cabinet thermistor is out of temperature limit.
Error related to the head switch not being installed or faulty.
Error indicating motor overload or internal overload open.
Error when low pressure control is activated.
Error when high pressure control is activated.
Further troubleshooting for high pressure control activation.
Error indicating main power failure to the system.
Error when spigot switch is engaged for too long.
Error for center spigot switch engagement.
Error for left side power loss on dual power supply units.
Error when pump pressure exceeds limit.
Error if pump runs continuously during freeze mode.
Error indicating a thermistor has failed in a shorted state.
Error when a thermistor has failed in an open state.
Alarm when cylinder temperature exceeds limit.
Alarm when cabinet temperature exceeds limit.
Displayed when cleaning parameters are met.
Error if RMT pump cover is removed or open.
Troubleshooting issues with the main PC board heartbeat LED.
Index of replacement parts with corresponding figure numbers.
Diagram and parts list for the Head Assembly.
Diagram and parts list for the Beater Shaft Assembly.
Diagram and parts list for Cabinet Parts.
Diagram and parts list for MTS—RMT Hose Assembly.
Diagram and parts list for the Mix Drawer.
Breakdown diagram of the Mix Transfer System.
Breakdown diagram of the Switch Box.
Diagram of Spigot Switch Assemblies.
Diagram of Capacitor & Relay Box.
Diagram of AC Side/Back View.
Diagram of WC Side/Back View.
Diagram of Panel Breakdown.
Diagram of Panel Hardware & Decals.
Diagram of the Gear Reducer.
Diagram of Evaporator Mix Tube Assembly.
Diagram of Air Cooled Remote Condenser.
List of available accessories for the freezer.
Chart detailing O-ring part numbers and diagrams.
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General