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Duke GES-102 - User Manual

Duke GES-102
107 pages
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H.C. Duke & Son, LLC. P/N 184559 January 2018 Printed In U.S.A.
OPERATOR’S MANUAL
with Illustrated Parts List
Soft Serve Freezer
Model
GES-102
H. C. DUKE & SON, LLC
2116 - 8th Avenue East Moline, Illinois 61244
184559 — 1/18

Table of Contents

Questions and Answers

Summary

SAFETY FIRST!

Recognize Safety Information

Alerts users to the safety alert symbol and its meaning for personal injury.

Understand Signal Words

Explains the meaning and usage of DANGER, WARNING, and CAUTION signal words.

Follow Safety Instructions

Emphasizes reading and understanding all safety messages and decals for safe operation.

Note to Installer

Uncrating and Inspection

Details procedures for inspecting the freezer upon receipt and removing shipping materials.

Installation

Provides instructions and requirements for installing the freezer, including ventilation and water connections.

Electrical Requirements

Outlines necessary electrical specifications, voltage, and grounding for safe freezer operation.

Electrical Connections

Guides on making proper electrical connections, including voltage settings and wiring diagrams.

Specifications

Particulars

Lists key particulars of the GES-102 model, such as dimensions, weight, and power ratings.

Operator Controls

Function Buttons

Describes the four function buttons and their role in interacting with the display screen.

Control Pad and Navigation

Details the navigation pad for menu structure and cabinet power control.

Mode of Operation Indicator

Explains the three primary modes: OFF, FRZ, and Standby.

Operator Display Menus

Guides on navigating and using the operator display menus for settings.

Disassembly and Cleaning

Cleaning Accessories

Lists and illustrates the necessary accessories for cleaning, sanitizing, and disassembly.

Disassembly Instructions

Provides step-by-step instructions for safely disassembling the freezer for cleaning.

Cleaning Instructions

Outlines procedures for washing, rinsing, and sanitizing parts and the freezer.

Start-up Instructions

Sanitizing

Details the critical steps for sanitizing the freezer components before initial use.

Priming

Explains how to remove air and set proper overrun for the first cylinder of product.

Closing Procedures

Draining Product

Provides instructions for safely draining product from the freezer at the end of the day.

General Information

Dairy Queen Mix

Covers standard mix weight, delivery conditions, storage, and supplier information.

Checking the Frozen DQ Product

Explains how to check product consistency via temperature and overrun.

Product Temperature

Details how to measure and maintain the correct product temperature.

Routine Maintenance

Daily Maintenance Procedures

Specifies daily tasks for disassembly, washing, rinsing, sanitizing, and drying parts.

As Needed Maintenance

Outlines maintenance tasks performed as needed, such as cleaning the MTS.

Periodic Maintenance Schedules

Covers monthly, quarterly, semi-annually, annually, and storage procedures for upkeep.

Troubleshooting

Unit Operation Issues

Addresses problems like unit not operating, leaks, and product consistency.

Product Dispensing Problems

Solutions for slow dispensing, hard product, and continuous running issues.

Component and System Issues

Troubleshooting for beater motor, compressor, and recovery problems.

Cabinet and MTS Issues

Addresses cabinet temperature, mix souring, and MTS specific problems.

MTS Troubleshooting Tables

MTS will not operate

Troubleshooting steps for when the Mix Transfer System fails to function.

MTS cycles on and off without dispensing

Addresses issues with the MTS cycling abnormally without product dispensing.

VQM Error Codes

Communication Errors

Errors related to communication loss between the Main P.C. Board and User Interface.

Refrigeration Run Time Errors

Errors for cylinder or cabinet refrigeration run time exceeding limits, causing lockout.

Motor and Pressure Errors

Addresses motor overload, low/high compressor pressure errors, and their remedies.

Spigot and Pump Errors

Troubleshoots issues with spigot switches, pump operation, and related errors.

Accessories

O-Ring Chart

Provides a visual guide and part numbers for O-rings used in the dispensing heads.

Summary

SAFETY FIRST!

Recognize Safety Information

Alerts users to the safety alert symbol and its meaning for personal injury.

Understand Signal Words

Explains the meaning and usage of DANGER, WARNING, and CAUTION signal words.

Follow Safety Instructions

Emphasizes reading and understanding all safety messages and decals for safe operation.

Note to Installer

Uncrating and Inspection

Details procedures for inspecting the freezer upon receipt and removing shipping materials.

Installation

Provides instructions and requirements for installing the freezer, including ventilation and water connections.

Electrical Requirements

Outlines necessary electrical specifications, voltage, and grounding for safe freezer operation.

Electrical Connections

Guides on making proper electrical connections, including voltage settings and wiring diagrams.

Specifications

Particulars

Lists key particulars of the GES-102 model, such as dimensions, weight, and power ratings.

Operator Controls

Function Buttons

Describes the four function buttons and their role in interacting with the display screen.

Control Pad and Navigation

Details the navigation pad for menu structure and cabinet power control.

Mode of Operation Indicator

Explains the three primary modes: OFF, FRZ, and Standby.

Operator Display Menus

Guides on navigating and using the operator display menus for settings.

Disassembly and Cleaning

Cleaning Accessories

Lists and illustrates the necessary accessories for cleaning, sanitizing, and disassembly.

Disassembly Instructions

Provides step-by-step instructions for safely disassembling the freezer for cleaning.

Cleaning Instructions

Outlines procedures for washing, rinsing, and sanitizing parts and the freezer.

Start-up Instructions

Sanitizing

Details the critical steps for sanitizing the freezer components before initial use.

Priming

Explains how to remove air and set proper overrun for the first cylinder of product.

Closing Procedures

Draining Product

Provides instructions for safely draining product from the freezer at the end of the day.

General Information

Dairy Queen Mix

Covers standard mix weight, delivery conditions, storage, and supplier information.

Checking the Frozen DQ Product

Explains how to check product consistency via temperature and overrun.

Product Temperature

Details how to measure and maintain the correct product temperature.

Routine Maintenance

Daily Maintenance Procedures

Specifies daily tasks for disassembly, washing, rinsing, sanitizing, and drying parts.

As Needed Maintenance

Outlines maintenance tasks performed as needed, such as cleaning the MTS.

Periodic Maintenance Schedules

Covers monthly, quarterly, semi-annually, annually, and storage procedures for upkeep.

Troubleshooting

Unit Operation Issues

Addresses problems like unit not operating, leaks, and product consistency.

Product Dispensing Problems

Solutions for slow dispensing, hard product, and continuous running issues.

Component and System Issues

Troubleshooting for beater motor, compressor, and recovery problems.

Cabinet and MTS Issues

Addresses cabinet temperature, mix souring, and MTS specific problems.

MTS Troubleshooting Tables

MTS will not operate

Troubleshooting steps for when the Mix Transfer System fails to function.

MTS cycles on and off without dispensing

Addresses issues with the MTS cycling abnormally without product dispensing.

VQM Error Codes

Communication Errors

Errors related to communication loss between the Main P.C. Board and User Interface.

Refrigeration Run Time Errors

Errors for cylinder or cabinet refrigeration run time exceeding limits, causing lockout.

Motor and Pressure Errors

Addresses motor overload, low/high compressor pressure errors, and their remedies.

Spigot and Pump Errors

Troubleshoots issues with spigot switches, pump operation, and related errors.

Accessories

O-Ring Chart

Provides a visual guide and part numbers for O-rings used in the dispensing heads.

Duke GES-102 Specifications

General IconGeneral
TypeUpright Freezer
Capacity100 liters
Voltage220-240V
Frequency50Hz
RefrigerantR600a

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