DV8 OFFROAD SPEC Series - User Manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
855-680-9595
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PRODUCT
INSTALLATION MANUAL
Spec Series Rear Bumper
2022+ Bronco Raptor
RBBR-05
TOOLS REQUIRED SKILL LEVEL TIME REQUIRED
- 10,13,18, 21mm Sockets
- #4 Allen Bit
- Zip Ties
- Silicone (Optional)
- Electrical Tape
- Safety Glasses
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Novice/Intermediate
- 2 People
Little skill level required.
- Approximately 3 Hours
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION

Summary

Warnings and Cautions Before Installation

Factory Bumper Removal and Component Detachment

Step 1-3: Initial Bumper Disassembly

Disconnect the factory bumper's electrical connector, unbolt side supports, and remove lower bumper bolts.

Step 4-5: Remove License Plate Light and Center Brackets

Unclip the license plate light and remove thirteen bolts from the center brackets on the factory bumper.

Step 6-8: Detach Harness and Sensors

Remove the wire harness connection point, center sensors, and outer sensors/bezels from the factory bumper.

Step 9-10: Remove Remaining Bezels and Harness

Remove the final sensor bezels and detach the main wire harness from the factory bumper assembly.

New Bumper Preparation and Sensor Bezel Fitting

Step 1-2: Unpack and Secure Harness

Unpack all items, inspect for damage, and secure the wire harness to the new DV8 bumper.

Step 3-4: Identify and Trim Sensor Bezels

Identify sensor bezel locations and trim tabs on center bezels for proper fitment into the new bumper.

Step 5: Trim Corner Sensor Bezels

Trim the tabs on the corner sensor bezels' rear locking cage to ensure correct seating.

Step 6-7: Fit Inner Bezels and Install Sensors

Fit the two inner sensor bezels into the new bumper and install the sensors by clicking them into place.

Accessory Installation and Wiring

Step 8-9: Install Pod Lights and Wire License Plate

Install optional pod lights and wire the license plate light to the new LED light connection.

Bumper Mounting Bracket and Vehicle Attachment

Step 10-11: Install Nut Clips and Brackets

Install provided nut clips and then the bumper mounting brackets using M12 hardware, keeping them semi-loose.

Step 12-13: Secure Bumper to Frame

Lift bumper, install lower bolts using factory hardware, then tighten all bracket bolts to secure the bumper.

License Plate Relocation and Wiring

Step 14-16: Assemble License Plate Bracket

Install license plate to relocation bracket, secure with serrated nut, and install light with foam.

Step 17-18: Connect Light and Wiring

Mount the license plate light, connect it to the provided wiring using butt connectors.

Spare Tire Carrier and Tailgate Wire Routing

Step 19: Remove Spare Tire

Remove the vehicle's spare tire from the spare tire carrier to access the mounting area.

Step 20-22: Work with Spare Tire Carrier

Remove factory bolts, loosely install plate bracket, and adjust carrier for wire clearance.

Step 23-24: Route Wire Through Tailgate

Remove tailgate trim, feed wire through vent, and secure to wiring loom with zip ties.

Interior Wire Management

Step 25-27: Route Wire Through Interior Trim

Remove trunk trim pieces, run wire down sidewall, and feed through weather stripping to the bumper location.

Final Wiring Connections and Securing

Step 28-29: Splice Wires and Tighten Bolts

Disconnect battery, splice wires for license plate light, and re-tighten spare tire carrier bolts.

Final Checks and Installation Completion

Step 30-31: Connect and Verify Installation

Plug in bumper connectors, check functions, verify all hardware is secure, and confirm installation is complete.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

The DV8 Offroad Spec Series Rear Bumper (RBBR-05) is a robust aftermarket accessory designed for the 2022+ Bronco Raptor, enhancing both its aesthetic appeal and functional capabilities. This installation manual outlines a comprehensive 31-step process for fitting the bumper, emphasizing safety, proper tool usage, and attention to detail.

Function Description:

The primary function of the DV8 Offroad Spec Series Rear Bumper is to provide enhanced rear-end protection for the Bronco Raptor, replacing the factory bumper with a more durable and aggressive-looking alternative. Beyond protection, it integrates provisions for essential vehicle components such as parking sensors and a license plate light, ensuring that critical functionalities are maintained or improved. The bumper is also designed to accommodate additional accessories, specifically DV8 3-inch elite series LED Pod lights, allowing for improved rear illumination. Its construction is intended to withstand challenging off-road conditions, offering a significant upgrade for enthusiasts seeking to bolster their vehicle's resilience and utility. The design also considers the integration of the factory wire harness, ensuring a seamless transfer of electrical components from the original bumper to the new unit.

Important Technical Specifications:

• Compatibility: Specifically designed for the 2022+ Bronco Raptor.
• Model Number: RBBR-05.
• Material: The bumper is constructed to be more durable than the factory unit, though specific material (e.g., steel, aluminum) is not detailed in the provided text. It is implied to be robust enough for off-road use.
• Sensor Integration: Designed to accept both factory metal bumper and plastic bumper sensor bezels, with specific cutouts for correct placement.
• Lighting Integration: Includes provisions for two DV8 3-inch elite series LED Pod lights (optional installation) and a new LED license plate light.
• Hardware: The installation requires a variety of metric hardware, including M12x35mm bolts, M12 nuts, M12 split nuts, M14 flat washers, M6x14mm Allen bolts, M6 lock nuts, M6 flat washers, M6 serrated nut, M4x15 pan head screws, M4 large washers, M4 spring washers, and M4 nuts.
• Torque Specifications: Lower four bumper bolts should be tightened to 70 ft-lbs.
• Dimensions/Weight: Not explicitly stated, but the bumper is substantial enough to require two people for safe lifting and installation.

Usage Features:

• Enhanced Protection: Provides a more robust rear-end defense compared to the factory bumper, suitable for off-road environments.
• Accessory Lighting: Allows for the integration of auxiliary LED pod lights, significantly improving rear visibility and utility during nighttime or low-light conditions.
• License Plate Relocation: Includes a dedicated bracket and LED light for relocating the license plate, which is often necessary when installing aftermarket bumpers that may obstruct the original license plate location or light.
• Sensor Retention: Maintains the functionality of the vehicle's parking sensors, crucial for safe maneuvering and parking.
• Aesthetic Upgrade: Offers a more aggressive and customized look for the Bronco Raptor, aligning with the vehicle's off-road character.
• Wire Harness Management: Features welded-in zip tie tabs for securing the wire harness, ensuring a clean and organized installation.
• Adjustability: The bumper mounting brackets allow for semi-loose installation initially, providing room for adjustment to achieve proper alignment with the vehicle before final tightening.

Maintenance Features:

• Durable Construction: Implied to be made from materials that require minimal maintenance, typical of off-road bumpers designed to withstand harsh conditions.
• Sensor Accessibility: The design allows for the reinstallation of factory sensors, suggesting that these components remain accessible for potential servicing or replacement.
• Wiring Management: The use of zip ties and careful routing of the wire harness through the tailgate and interior panels helps protect the wiring from damage and simplifies future access if needed.
• Optional Silicone Sealant: The manual notes "Optional Silicone" for certain installations, suggesting a method to further protect against moisture or debris ingress around components like sensors, which can contribute to longevity.
• Hardware Specifications: The detailed list of hardware and torque specifications ensures that the bumper is securely fastened, reducing the likelihood of loosening or damage over time if installed correctly.
• Installation Guide: A comprehensive installation manual with clear steps and visual aids facilitates correct installation, which is a key aspect of long-term product performance and reduced maintenance issues.
• Customer Support: DV8 Offroad provides customer service (855-680-9595) for any questions or concerns, which is a valuable maintenance feature for troubleshooting or obtaining replacement parts.
• Pre-installation Inspection: The manual emphasizes inspecting all contents for damage or missing pieces before installation, a crucial step to prevent issues that might arise from faulty components.

DV8 OFFROAD SPEC Series Specifications

General

Brand	DV8 OFFROAD
Model	SPEC Series
Category	Automobile Accessories
Language	English