Dynorbital Supreme User Manual

SAFETY INSTRUCTIONS
Carefully Read all instructions before operating or servicing any Dynabrade
®
Abrasive Power Tool.
Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc.
Tool Intent: Dynorbital
®
Supreme Random Orbital Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces,
composites, rubber, glass and stone.
Do Not Use Tool For Anything Other Than Its Intended Applications.
This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.
Training: Proper care, maintenance, and storage of your tool will maximize its performance.
• Employer's Responsibility – Provide Dynorbital
®
Supreme operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150
percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)
OPERATING INSTRUCTIONS
Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.
Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
(continued on next page)
Parts Page Reorder No. PD05•47
Effective December, 2005
Supersedes PD04•55
Dynorbital
®
Supreme
Air Tool Manual – Safety, Operation and Maintenance
Models:
3/16 Orbit 3/32 Orbit
56800 - 3-1/2" Non-Vacuum 56840 - 3-1/2" Non-Vacuum
56803 - 3-1/2" Vac-Ready 56843 - 3-1/2" Vac-Ready
56804 - 3-1/2" Central Vac-Ready 56844 - 3-1/2" Central Vac-Ready
56815 - 5" Non-Vacuum 56850 - 5" Non-Vacuum
56818 - 5" Vac-Ready 56853 - 5" Vac-Ready
56819 - 5" Central Vac-Ready 56854 - 5" Central Vac-Ready
56826 - 6" Non-Vacuum 56859 - 6" Non-Vacuum
56829 - 6" Vac-Ready 56862 - 6" Vac-Ready
56830 - 6" Central Vac-Ready 56863 - 6" Central Vac-Ready
SAFETY LEGEND
WARNIN
G
WARNING
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
WARNING
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
WARNING
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
WARNING
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
WARNING
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
WARNING
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use damaged,
frayed or deteriorated air hoses and fittings.
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute
(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care
and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards
(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
12,000 RPM Air Powered Random Orbital Sander
For Serial No. 05F3300 and Higher

Dynorbital Supreme Specifications

General

Type	Random Orbital Sander
Brand	Dynabrade
Speed	12000 RPM
Pad Size	5 in (127 mm)
Motor Type	Air
Orbit Diameter	3/16 in (5 mm)

Summary

Safety Legend

General Safety Precautions

Essential safety rules for operating personnel and general practice requirements.

Personal Protective Equipment (PPE)

Mandatory use of eye, respiratory, and ear protection during operation.

Air Line Safety

Hazards associated with pressurized air lines and flexible hoses.

Safety Instructions

Tool Intent and Limitations

Defines intended use and limitations, including non-explosive atmospheres.

Accessory Selection Guidelines

Requirements for selecting and inspecting abrasive accessories for safe use.

Operating Instructions

Operator Responsibilities

Operator's duties regarding PPE, repetitive motion injury awareness, and safe operation.

Vacuum Conversion Instructions

Disassembly Procedure

Steps for disassembling the sander for vacuum conversion.

Convert Non-Vac to Self-Generated Vac

Instructions to convert a non-vacuum model to a self-generated vacuum setup.

Convert Non-Vac to Central Vac

Instructions to convert a non-vacuum model to a central vacuum setup.

Convert Self-Generated Vac to Central Vac

Instructions to convert a self-generated vacuum model to a central vacuum setup.

Convert Central Vac to Self-Generated Vac

Instructions to convert a central vacuum model to a self-generated vacuum setup.

Maintenance Instructions

Preventative Maintenance Program

Recommendations for a preventative maintenance program for tool longevity.

Routine Preventative Maintenance

Checks for free speed, cleaning, air supply quality, and hose inspection.

Handling and Storage

Guidelines for proper handling, storage, and protection of the tool and accessories.

Important Notice

One Year Warranty

Complete Assembly and Parts Identification

Key and Parts Index

Explanation of symbols and an index of all part numbers and descriptions.

Housing and Shroud Components

Diagrams and part numbers for housing, lip-seal shrouds, and vacuum overskirts.

Machine Exhaust Assemblies

Illustrations of Self Generated, Central, and Non-Vacuum machine exhaust configurations.

Motor Assembly and Disassembly

Disassembly Procedure

Step-by-step guide to safely disassemble the motor assembly for maintenance or repair.

Assembly Procedure

Step-by-step guide to correctly reassemble the motor assembly with attention to detail.

Valve and Speed Regulator Maintenance

Valve and Speed Regulator Assembly

Detailed steps for reassembling the valve and speed regulator for proper tool function.

Disc Pad and Accessory Information

Disc Pad Change Procedure

Instructions for safely removing and installing a new sanding disc pad.

Required Pad Weight Specifications

Specifications for the weight of disc pads based on model size.

Optional Accessories

Listing of optional accessories available for the Dynorbital Supreme.

Self-Contained Dust Collection Systems

Mini-Reusable Felt Bag

Details on the 50694 Mini-Reusable Felt Bag and its features.

Reusable Felt Bag

Details on the 50683 Reusable Felt Bag and its features.

Reusable Felt Bag w/Zipper

Details on the 56304 Reusable Felt Bag with Zipper.

Hose Cover

Information on the 95986 Hose Cover for protecting air and vacuum hoses.

Flex-Hose Systems

Description of Flex-Hose systems, including air line and connectors.

Bag-in-Box System

Details on the 54290 Bag-in-Box System for dust collection.

Machine Specifications Table

Model Specifications

Key performance and physical specifications for each Dynorbital Supreme model.

Preventative Maintenance Schedule

Maintenance Schedule Table

Table listing parts, quantities required, and wear categories for preventative maintenance.

Legend and Contact Information

Explanation of maintenance schedule symbols and Dynabrade contact details.