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Engine Shop Rebuild and Parts Manual
TABLE OF CONTENTS
Section Page No.
How to use the E-Z-GO Service Manual.............. ............................................. .......................................... vii
Federal and California Emissions Warranty Statements.................................... ....................................Section G
ENGINE DISASSEMBLY A
CYLINDER HEAD REMOVAL
• Air Cleaner........................................... ............................................. .........................................A-1
• Carburetor............................................ ............................................. .........................................A-1
• Coil and Bracket .................................. ............................................. .........................................A-1
• Blower Housing.................................... ............................................. .........................................A-1
• Exhaust Manifold ................................. ............................................. .........................................A-1
• Rear Cylinder Baffle............................. ............................................. .........................................A-1
• Front Timing Belt Cover....................... ............................................. .........................................A-1
• Idler, Timing Belt and Cam Gear.......... ............................................. .........................................A-1
• Rear Timing Belt Cover........................ ............................................. .........................................A-2
• Front Cylinder Baffle ............................ ............................................. .........................................A-2
• Rocker Cover and Gasket ................... ............................................. .........................................A-2
• Rocker Assembly and Cam Shaft........ ............................................. .........................................A-2
• Cylinder Head and Gasket................... ............................................. .........................................A-2
• Valves .................................................. ............................................. .........................................A-3
• Valve Guides........................................ ............................................. .........................................A-3
ENGINE DISASSEMBLY B
CRANKCASE DISASSEMBLY
• Oil Filter ............................................... ............................................. .........................................B-1
• Fan Hub ............................................... ............................................. .........................................B-1
• Pulser Coil ........................................... ............................................. .........................................B-1
• Oil Pressure Switch ............................. ............................................. .........................................B-1
• Oil Pump .............................................. ............................................. .........................................B-1
• Crankcase End Cover.......................... ............................................. .........................................B-2
• End Cover Gasket and Oil Feed O-Ring ........................................... .........................................B-2
• Balancer Shaft ..................................... ............................................. .........................................B-2
• Pistons ................................................. ............................................. .........................................B-2
• Crankshaft............................................ ............................................. .........................................B-2
• Balancer and Crankshaft Seals ........... ............................................. .........................................B-2
• Balancer Shaft and Crankcase Bearings........................................... .........................................B-2
• PCV Valve............................................ ............................................. .........................................B-3
• Crankcase End Cover.......................... ............................................. .........................................B-3
• Piston and Connecting Rod ................. ............................................. .........................................B-3
• Crankshaft Bearing .............................. ............................................. .........................................B-3