EasyManua.ls Logo

E-Z-GO 350cc User Manual

E-Z-GO 350cc
112 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
19
17
18
13
6
5
9
15
16
7
8
10
4
3
11
1 - INCLUDES ITEMS 3 - 16
295cc and 350cc 4 CYCLE ENGINE
STARTING MODEL YEAR: 1992
ENGINE SHOP REBUILD
&
SERVICE PARTS MANUAL
27615-G01
REVISED: 08/04

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the E-Z-GO 350cc and is the answer not in the manual?

E-Z-GO 350cc Specifications

General IconGeneral
Displacement350cc
Fuel SystemCarburetor
Ignition SystemSolid State Ignition
Fuel TypeGasoline
Cooling SystemAir-cooled

Summary

ENGINE DISASSEMBLY

CYLINDER HEAD REMOVAL

Steps to remove the cylinder head and its components.

Remove the Cylinder Head and Gasket from the Crankcase

Procedure for removing the cylinder head from the crankcase.

CRANKCASE DISASSEMBLY

Procedures for disassembling the engine crankcase.

Remove the Crankcase End Cover

Process for removing the crankcase end cover.

Remove the Balancer Shaft

Steps to remove the balancer shaft.

Remove the Pistons

Procedure for removing pistons from the cylinder.

Remove the Crankshaft

How to remove the engine crankshaft.

ENGINE MEASUREMENTS

Check flatness of Crankcase, End Cover and Cylinder Head

How to check the flatness of critical engine components.

Crankcase Cylinder Bores

Measuring the cylinder bores for proper fit.

Crankcase and End Cover Crankshaft Bearing Bores

Measuring bearing bores in crankcase and end cover.

Crankshaft Journals and Gear

Measuring crankshaft journal and gear dimensions.

Crankcase and End Cover Balancer Shaft Bearing Bores

Measuring balancer shaft bearing bores.

Balancer Shaft Journals and Gear

Measuring balancer shaft journal and gear dimensions.

Valve Guides and Seats

Measuring valve guides and seats for wear.

Piston Ring Gap

Measuring piston ring gap in the cylinder bore.

Torque Specifications (Wet)

Table of torque specifications for fasteners.

ENGINE REASSEMBLY

CRANKCASE ASSEMBLY

Procedures for assembling the engine crankcase.

Hone the Crankcase Cylinder Bore

Process of honing the cylinder bore before piston installation.

Reassemble the Pistons and Connecting Rods

Steps to reassemble pistons with connecting rods.

Install the Piston Rings

How to install piston rings onto the piston.

Install Crankshaft into Crankcase

Process of installing the crankshaft into the crankcase.

Install the Pistons in the Crankcase

Installing the piston assemblies into the crankcase.

Install the Balancer Shaft

Steps to install the balancer shaft.

Set the Crankshaft and Balancer Shaft End play

Adjusting end play for crankshaft and balancer shaft.

CYLINDER HEAD ASSEMBLY

Procedures for assembling the cylinder head.

Install the Cylinder Head on the Crankcase

Mounting the cylinder head onto the crankcase.

Install the Camshaft

Installing the engine camshaft.

Install the Rocker Assembly

Installing the rocker arm assembly.

Install the Drive and Cam Pulleys, Idler and Timing Belt

Installing pulleys, idler, and timing belt.

Adjust the Valves

Adjusting engine valve clearance.

LIMITED WARRANTY - FEDERAL

LIMITED WARRANTY - CALIFORNIA (1995-1999)

LIMITED WARRANTY - CALIFORNIA (2000)

LIMITED WARRANTY - CALIFORNIA (2001)

LIMITED WARRANTY - CALIFORNIA (2004)

Related product manuals