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E-Z-GO 295cc User Manual

E-Z-GO 295cc
112 pages
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1 - INCLUDES ITEMS 3 - 16
295cc and 350cc 4 CYCLE ENGINE
STARTING MODEL YEAR: 1992
ENGINE SHOP REBUILD
&
SERVICE PARTS MANUAL
27615-G01
REVISED: 08/04

Table of Contents

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E-Z-GO 295cc Specifications

General IconGeneral
Displacement295cc
Cooling SystemAir-cooled
Fuel SystemCarburetor
Horsepower9 hp
Fuel TypeGasoline
Engine Type4-cycle, single cylinder

Summary

How to Use This Manual

Manual Structure and Usage Guidance

Details manual sections, tool recommendations, reading advice, and illustration notes.

Engine Disassembly - Section A

Cylinder Head Removal Procedures

Steps for disassembling the cylinder head and associated components.

Valve Removal Procedures

Detailed steps for removing valves and valve guides from the cylinder head.

Engine Disassembly - Section B

Crankcase Disassembly Procedures

Steps for disassembling the engine's crankcase, including related parts and components.

Engine Measurements and Specifications - Section C

Measurement Tools and Precautions

Lists required measurement tools and essential precautions for accurate readings.

Surface Flatness and Bore Measurements

Procedures for checking surface flatness and measuring cylinder/bearing bores.

Shaft, Piston, and Valve Measurements

Measuring dimensions of crankshaft, balancer shafts, pistons, and valves.

Camshaft, Rocker Arms, and Ring Gap

Measuring camshaft, rocker shafts, arms, and piston ring gap.

Torque Specifications

Guidelines for engine fastener torque specifications.

Engine Reassembly - Section D

Crankcase Assembly Procedures

Steps for assembling the engine crankcase, pistons, connecting rods, and covers.

Engine Reassembly - Section E

Cylinder Head Assembly Procedures

Steps for assembling the cylinder head, valves, camshaft, rocker assembly, and related components.

Illustrated Parts Breakdown - Section F

Engine Component Diagrams

Diagrams illustrating engine parts breakdown for different models and components.

Parts List and Quantities

Detailed list of part numbers, descriptions, and quantities for engine components.

Federal Emissions Component Defect Warranty

Warranty Coverage, Service, and Responsibilities

Details federal warranty coverage, service procedures, parts, and owner obligations.

Warranty Exclusions

Lists conditions and parts not covered by the federal emissions warranty.

California Emissions Control Warranty (1995-1999)

Warranty Rights, Obligations, and Coverage

Details California warranty rights, obligations, and coverage period for 1995-1999 models.

Covered Parts and Claim Filing

Information on covered emission parts and procedure for filing a warranty claim.

California Emissions Control Warranty (2000)

Warranty Rights, Obligations, and Coverage

Details California warranty rights, obligations, and coverage period for 2000 models.

Covered Parts and Claim Filing

Information on covered emission parts and procedure for filing a warranty claim.

California Emissions Control Warranty (2001)

Warranty Rights, Obligations, and Coverage

Details California warranty rights, obligations, and coverage period for 2001 models.

Covered Parts and Claim Filing

Information on covered emission parts and procedure for filing a warranty claim.

California Emissions Control Warranty (2004)

Warranty Rights, Obligations, and Coverage

Details California warranty rights, obligations, and coverage period for 2004 models.

Covered Parts and Claim Filing

Information on covered emission parts and procedure for filing a warranty claim.

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