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E-Z-GO Cushman User Manual

E-Z-GO Cushman
124 pages
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1 - INCLUDES ITEMS 3 - 16
A Textron Company
GASOLINE POWERED PERSONNEL
CARRIERS AND GOLF CAR
ISSUED DATE SEPTEMBER 2005 REVISED DATE JULY 2008
SERVICE PARTS MANUAL
601028
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E-Z-GO Cushman Specifications

General IconGeneral
CategoryGolf Cars
ManufacturerE-Z-GO Cushman
Charging Time8-12 hours
Battery Voltage36V or 48V
Weight Capacity800-1200 lbs
Frame MaterialSteel

Summary

Service Parts Manual

How to Use the Service Parts Manual

Guidance on navigating and utilizing the service parts manual effectively.

Illustrated Parts Breakdown

Visual representations and lists of all vehicle parts for easy identification.

Accelerator

Pedal Box Assembly

Assembly of the accelerator pedal box including related components.

Control Arm and Linkage

Components of the accelerator control arm and linkage system.

Air Cleaner

Carburetor / Air Box Gasket

Gasket connecting the carburetor and air box for proper sealing.

Body

Instrument Panel Assembly

Components related to the vehicle's instrument panel and associated parts.

Fender and Shield Components

Parts related to the vehicle's fenders and protective shields.

Floorpan Components

Parts comprising the vehicle's floorpans and access covers.

Cowl and Body Panels

Components including the cowl and various body panels.

Seat Mounting Components

Parts for mounting and securing the vehicle seats.

Brakes - Mechanical

Brake Pedal Assembly

Assembly of the brake pedal mechanism, including light-related parts.

Compensator and Equalizer Assemblies

Assemblies for brake compensation and cable equalization systems.

Brake Drum Components

Parts related to the brake drum assembly, including washers and lug bolts.

Brakes - Front Disc

Front Disc Brake Actuator Assembly

Assembly for the front disc brake actuator and related components.

Spindle, Caliper and Disc Hub Assembly

Components of the spindle, caliper, and disc hub for the front wheel brakes.

Carburetor and Choke

Carburetor Components

Internal components of the carburetor, including jets, float, and bowl.

Choke Shaft Assembly

Assembly for the choke shaft, including return spring and valve.

Clutch

Drive Clutch Assembly

Assembly of the drive clutch, including sheave, spring, and buttons.

Driven Clutch Assembly

Assembly of the driven clutch, including sheave, spring, and retainer.

Direction Selector

Direction Selector Assembly

Components of the direction selector mechanism for vehicle control.

Shifter Control Cable

Cable connecting the shifter to the direction selector system.

Electrical System

Ignition and Battery Components

Parts related to the ignition system, coil, and battery connections.

Wiring Harnesses and Connectors

Various wiring harnesses and connectors for electrical system operation.

Key Switch and Indicator Lights

Components for vehicle ignition and dashboard indicator lights.

Horn and Lighting Components

Parts for the vehicle's horn and lighting systems, including buttons.

Engine and Muffler

Engine Components

Key engine parts including timing belt, valve cover, and oil filter.

Muffler and Exhaust Gasket

Muffler assembly and the gasket for the exhaust system connection.

Engine Mounting

Engine Mounts and Brackets

Components for mounting the engine, including mounts and brackets.

Front Suspension/Steering

Spindle and Hub Assemblies

Assemblies for the spindle and hub, including grease seals and bearings.

Rack and Pinion Unit

The complete rack and pinion unit for vehicle steering.

Tie Rod Assemblies

Components of the tie rod assembly for steering linkage.

Fuel System

Fuel Tank and Sender Assembly

Fuel tank and the electric sender assembly for fuel level monitoring.

Fuel Filter and Pump

Parts for the fuel delivery system, including filter and pump.

Rear Axle

Rear Axle Housing and Shafts

Components of the rear axle, including housing, shafts, and seals.

Rear Suspension

Leaf Spring and Mounts

Components for the rear leaf spring and their mounting hardware.

Shock Absorber Components

Parts for the rear shock absorbers, including washers and bushings.

Seating

Seat Bottom and Hip Restraints

Components for the seat bottom and hip restraint systems.

Seat Back and Trim

Parts for the seat back, including brackets and trim pieces.

Starter / Generator

Armature and Bearings

Armature and bearing components for the starter/generator.

Brush Holder Assembly

Assembly for brushes and springs in the starter/generator.

Starter/Generator Belt and Adjuster

Belt and adjuster components for the starter/generator system.

Weather Protection

Windshield Kits

Kits for installing fold down, rear, and full windshields.

Sun Top Kits and Supports

Kits and support structures for vehicle sun tops.

Wheels and Tires

Tire and Wheel Assembly

Complete tire and wheel assembly, including rim and valve stem.

Specialty Products

Special Tools

Specialized tools for maintenance and repair tasks.

Touch Up Paint

Paint products for cosmetic touch-ups and minor repairs.

Maintenance Products

Various maintenance products for cleaning, lubrication, and protection.

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