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Page iv

Owner’s Manual and Service Guide

TABLE OF CONTENTS

Fig. 17 Lifting the Vehicle ....................................................................................................... 12

WHEELS AND TIRES ....................................................................................................................................... 12

Tire Repair ........................................................................................................................................... 12

Wheel Installation ................................................................................................................................. 13

Fig. 18 Wheel Installation ....................................................................................................... 13

LIGHT BULB REPLACEMENT ......................................................................................................................... 13

FUSE REPLACEMENT .................................................................................................................................... 13

Fig. 19 Headlight and Turn Signal Bulb Replacement ........................................................... 14

Fig. 20 Tail and Brake Light Bulb Replacement ..................................................................... 14

TRANSPORTING VEHICLE ....................................................................................................14

TOWING ........................................................................................................................................................... 14

HAULING .......................................................................................................................................................... 14

SERVICE AND MAINTENANCE ..............................................................................................15

SERIAL NUMBER PLATE LOCATION ............................................................................................................. 15

PERIODIC SERVICE SCHEDULE .................................................................................................................. 16

Fig. 21 Periodic Service Schedule .......................................................................................... 16

TIRE INSPECTION ........................................................................................................................................... 17

BRAKES ........................................................................................................................................................... 17

Periodic Brake Test for Mechanical Brakes ......................................................................................... 17

Fig. 22 Typical Brake Performance Test ................................................................................ 18

HYDRAULIC FRONT DISC BRAKES ............................................................................................................... 18

REAR AXLE ...................................................................................................................................................... 18

Checking the Lubricant Level ............................................................................................................... 18

LUBRICATION .................................................................................................................................................. 18

Fig. 23 Add, Check and Drain Axle Lubricant ........................................................................ 19

Fig. 24 Lubrication Points ....................................................................................................... 19

PDS SYSTEM TEST ......................................................................................................................................... 19

HARDWARE ..................................................................................................................................................... 19

Fig. 26 Torque Specifications and Bolt Grades ...................................................................... 20

CAPACITIES AND REPLACEMENT PARTS ................................................................................................. 19

Fig. 25 Capacities and Replacement Parts ............................................................................ 19

BATTERIES AND CHARGING ................................................................................................19

SAFETY ............................................................................................................................................................ 19

BATTERY ......................................................................................................................................................... 20

BATTERY MAINTENANCE .............................................................................................................................. 21

At Each Charging Cycle ....................................................................................................................... 21

Monthly ................................................................................................................................................. 21

Electrolyte Level and Water ................................................................................................................. 21

Fig. 27 Correct Electrolyte Level ............................................................................................ 21

Fig. 28 Water Purity Table ..................................................................................................... 22

Fig. 29 Automatic Watering Gun ............................................................................................ 22

Battery Cleaning ................................................................................................................................... 22

Battery Replacement ............................................................................................................................ 22

Fig. 30 Preparing Acid Neutralizing Solution .......................................................................... 23

Fig. 31 36V Battery Connections ........................................................................................... 23

Fig. 32 48V Battery Connections ........................................................................................... 23

Prolonged Storage ............................................................................................................................... 23

Fig. 33 Freezing Point of Electrolyte ...................................................................................... 24

BATTERY CHARGING ..................................................................................................................................... 24

AC Voltage ........................................................................................................................................... 24

TROUBLESHOOTING ...................................................................................................................................... 24

Hydrometer .......................................................................................................................................... 25

Fig. 34 Hydrometer ................................................................................................................ 25

Using A Hydrometer ............................................................................................................................. 25

Fig. 35 Hydrometer Temperature Correction ......................................................................... 26

GENERAL SPECIFICATIONS..................................................................................................27

MPT 800 ............................................................................................................................................................ 28

MPT 1000 .......................................................................................................................................................... 29

INDUSTRIAL 800............................................................................................................................................... 30

Brand	E-Z-GO
Model	MPT 800
Category	Utility Vehicle
Language	English

E-Z-GO MPT 800 User Manual

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