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Eaton Heavy Duty 2 Series User Manual

Eaton Heavy Duty 2 Series
60 pages
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Heavy-Duty Series 2
Hydrostatic Piston Pumps
Parts and Service
Model 3322
Model 3922
Model 4622
Model 5422
Model 6422

Questions and Answers:

Eaton Heavy Duty 2 Series Specifications

General IconGeneral
BrandEaton
ModelHeavy Duty 2 Series
CategoryWater Pump
LanguageEnglish

Summary

Introduction

ID Tag

Details the Eaton pump's ID tag information, including model, serial, and configuration codes.

Required Tools

Disassembly Order for Main Components

Illustrates the sequence for disassembling the main pump components.

Parts Drawing

Charge Pump & End Cover Assembly

Exploded view illustrating the charge pump and end cover components and their assembly.

Same Side Ported End Cover

Illustrates the end cover with same-side ported configuration.

Rotating Group & Main Housing Assembly

Exploded view of the rotating group and main housing components.

Parts List

Main Housing

Lists part numbers and quantities for the main pump housing.

End Cover

Lists part numbers and quantities for various end cover configurations.

Control Valve Sub-assemblies

Lists kits and parts for manual, remote, and electronic control valves.

Rotating Group/Swashplate Sub-assembly

Details parts for rotating group and swashplate sub-assemblies for different models.

Charge Pump Sub-assembly

Lists parts for charge pump and auxiliary mounting adapters.

Disassembly

Control Subassembly Removal

Step-by-step instructions for removing the pump's control subassembly.

Pump Housing Component Removal

Procedures for removing charge pump, end cover, and other housing components.

Rotating Group and Swashplate Disassembly

Instructions for removing and disassembling the rotating group and swashplate.

Servo Piston Removal

Instructions for removing the servo piston and its associated parts.

Assembly

Servo Piston and Swashplate Assembly

Procedures for installing servo pistons, swashplate bearings, and neutral adjustment.

Rotating Group and Pump Assembly

Instructions for installing rotating group, swashplate, and pump housing components.

Charge Pump and End Cover Installation

Procedures for installing the charge pump, end cover, and related parts.

Auxiliary Systems Installation

Instructions for installing auxiliary pads, pressure override, and relief valves.

Troubleshooting

Valve/Test Port Locations

Identifies the locations of various valves and test ports on the pump.

Gauge Requirements, Gauge Port Size and Locations

Specifies required gauges, port sizes, and their locations for testing.

Fault-Logic Tables

Diagnostic charts to help locate and correct transmission problems.

Hydraulic Fluid Recommendations

Viscosity and Temperature

Explains the effect of temperature on fluid viscosity and selection considerations.

Cleanliness

Emphasizes the importance of fluid cleanliness and specifies ISO standards.

Fluid Maintenance

Guidelines for maintaining correct fluid viscosity and cleanliness levels.

Fluid Selection

Recommendations for choosing appropriate hydraulic fluids, including petroleum and synthetic.

Special Tools

End Cover Tools

Detailed diagrams and specifications for manufacturing custom end cover tools.

Main Shaft Bearing Stop Limit Tool

Specifications for a tool used to correctly press bearings onto the main shaft.

Low Clearance Bearing Puller

Dimensions and material specifications for a specialized bearing puller.

Shaft Seal Installation Tools & Instructions

Guides and tool specifications for proper shaft seal installation.

Model Codes

Pump Configuration Options

Details options for displacement, input shaft, valve plates, and ports.

High Pressure Relief Valve Settings

Specifies relief valve settings for ports A and B based on pressure values.

Pressure Override Settings

Details pressure override settings for ports A and B, including transducer options.

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