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Eberspächer HYDRONIC D5WS User Manual

Eberspächer HYDRONIC D5WS
27 pages
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1
D
S
GB
F
J. Eberspächer
GmbH & Co.
Eberspächerstr. 24
D - 73730 Esslingen
Telefon (zentral)
(0711) 939 - 00
Telefax
(0711) 939 - 0500
www.eberspaecher.com
Contents Page
Items supplied .......................................................... 2, 3
Control elements, optional ........................................ 2
Government regulations and
safety instructions concerning installation .............. 4
Technical data ........................................................... 5
Sectional drawing ..................................................... 6
Principal dimensions / Installation ........................... 7
Mounting instructions / mounting example ................ 8, 9
Permissible mounting positions ............................... 10
Documentation
for installation*
Eberspächer®
Page
Type plate .................................................................. 10
Connection to the cooling water circuit ..................... 11 14
Conducting the combustion air / exhaust gas ........ 15
Fuel supply ................................................................ 16 – 19
Circuit diagrams ........................................................ 20 – 25
Function ..................................................................... 26
Controls and safety devices ..................................... 27
GGVS / TRS 003 / ADR / ADR 99 –
mode of operation ..................................................... 27
* Please hand this technical description / mounting instruction
to the customer after installation of the
HYDRONIC
.
Engine-independent water heater
HYDRONIC
B 5 W S for petrol
Order No.
HYDRONIC
B 5 W S 12 V 20 1819 05 00 00
Universal mounting kit 20 1819 80 00 00
HYDRONIC
B 5 W S 12 V 20 1822 05 00 00
As a complete package
Subject to change
B 5 W S and D 5 W S
Technical Description
Mounting Instructions
HYDRONIC
D 5 W S for diesel
Order No.
HYDRONIC
D 5 W S 12 V 25 2217 05 00 00
Universal mounting kit 20 1819 80 00 00
HYDRONIC
D 5 W S 12 V 25 2228 05 00 00
As a complete package
HYDRONIC
D 5 W S 24 V 25 2218 05 00 00
Universal mounting kit 25 2218 80 00 00
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Eberspächer HYDRONIC D5WS Specifications

General IconGeneral
BrandEberspächer
ModelHYDRONIC D5WS
CategoryHeater
LanguageEnglish

Summary

Engine-independent Water Heater

HYDRONIC B 5 WS for Petrol

Technical description for the HYDRONIC B 5 WS model designed for petrol engines.

HYDRONIC D 5 WS for Diesel

Technical description for the HYDRONIC D 5 WS model designed for diesel engines.

Components and Optional Extras

Items Supplied

List of all components included in the standard package.

Optional Control Elements

Description of optional control devices for the heater.

Optional Extras

List of additional parts available for purchase.

Scope of Delivery Overview

Diagram of Components

Visual representation of the heater system components.

Regulatory and Safety Information

Statutory Installation Regulations

Legal requirements and certifications for installing the heater.

Installation and Repair Safety

Critical safety precautions for installation and repair procedures.

Important Installation Notes

Key attention points and important instructions for installation.

Technical Data

Sectional Drawing

Principal Dimensions

Heater Dimensions

Physical size and measurements of the main heater unit.

Water Pump Dimensions

Physical size and measurements of the water pump.

Mounting Instructions

General Mounting Guidelines

Basic principles and considerations for installing the heater.

Mounting Example

An illustrative example showing how to mount the heater.

Heater Mounting Procedures

Mounting Heater onto Holder

Step-by-step guide for attaching the heater to its holder.

Installing Angular Connection Piece

Procedure for fitting an angular connection piece.

Permissible Mounting Positions

Heater Position

Allowed orientations and swivel ranges for the heater unit.

Water Pump Position

Allowed orientations and swivel ranges for the water pump.

Type Plate Information

Details and requirements regarding the heater's identification plate.

Cooling Water Circuit Connection

Water Circulation Connection Methods

Method 1: Simple Inflow Line Integration

The simplest method for connecting the heater into the inflow line.

Method 2: Inflow Line with Check Valve

Connecting the heater via the inflow line using a check valve.

Deluxe Installation Kit Integration

Characteristic Heating Curve

Description of the heating performance based on cooling water temperature.

Combination Valve Water Cycle

Mounting with 5-Connection Valve

Procedure for mounting the combination valve with 5 connections.

Mounting with 6-Connection Valve

Procedure for mounting the combination valve with 6 connections.

Combustion Air and Exhaust Gas Management

Conducting Combustion Air

Guidelines for routing the air intake for combustion.

Conducting Exhaust Gas

Guidelines for routing exhaust pipes and silencers.

Poisoning and Burn Hazards

Critical safety warnings regarding exhaust gas and hot components.

Fuel Supply System

Bio-diesel (PME) Operation

Instructions for operating the heater with bio-diesel fuel.

Tapping Fuel with T-Piece

Method for connecting the fuel supply using a T-piece.

Fire and Explosion Hazards

Critical safety warnings concerning fuel handling.

Rising Tank Connection Fuel Tapping

Dosing Pump Mounting and Levels

Dosing Pump Mounting Position

Optimal placement and orientation for the dosing pump.

Permissible Suction/Pressure Levels

Allowed fuel levels for suction and pressure sides of the pump.

Circuit Diagram: HYDRONIC B 5 WS / D 5 WS – 12 Volt

Component Identification (Parts List)

List of components identified in the circuit diagram.

Cable Colour Coding

Key for understanding cable color designations in the diagram.

Circuit Diagram: Control Elements – 12 Volt

Component Identification (Parts List)

List of control elements and their references in the diagram.

Cable Colour Coding

Key for understanding cable color designations in the diagram.

Circuit Diagram: HYDRONIC D 5 WS – 24 Volt

Component Identification (Parts List)

List of components identified in the circuit diagram.

Circuit Diagram: Control Elements – 24 Volt

Component Identification (Parts List)

List of control elements and their references in the diagram.

Cable Colour Coding

Key for understanding cable color designations in the diagram.

Circuit Diagram: HYDRONIC D 5 WS – 24 Volt, GGVS / TRS 003 / ADR / ADR 99

Cable Colour Coding

Key for understanding cable color designations in the diagram.

Circuit Diagram: Control Elements – 24 Volt, GGVS / TRS 003 / ADR / ADR 99

Component Identification (Parts List)

List of control elements and their references in the diagram.

Wiring Notes

Important notes and considerations for wiring connections.

Functionality and Operation

Stationary Heating Operation

Explanation of how the stationary heating mode functions.

Heating Operation Levels

Description of the different heating power levels available.

Fault Diagnosis and Checks

Steps for diagnosing and checking common operational faults.

Controls and Safety Devices

Start and Shutdown Safety

Safety mechanisms during startup and shutdown procedures.

Stationary Ventilation Mode

Using the heater for ventilation purposes.

GGVS/TRS/ADR Operation Mode

Operation guidelines for specific hazardous substance regulations.

Forced Cut-off Procedures

Conditions and procedures for automatic forced shutdowns.

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