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Eberspächer HYDRONIC Series User Manual

Eberspächer HYDRONIC Series
95 pages
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HEATER MODEL 12V
HYDRONIC
D4 SC 25 2096 05
25 2257 05
HYDRONIC
B4 SC 20 1824 05
HYDRONIC
D5 SC 25 1920 05
25 2098 05
25 2219 05
(Similar to 2219) 25 2509 05
FMP OUT 25 2325 05
HYDRONIC
D5 S 25 2031 05
25 2217 05
HYDRONIC
B5 SC 20 1820 05
HYDRONIC
B5 S 20 1793 05
20 1819 05
HEATER MODEL 24V
HYDRONIC
D5 SC 25 2147 05
HYDRONIC
D5 S 25 2146 05
25 2218 05
20 2900 81 01 21 0I
12.2016
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Eberspächer HYDRONIC Series Specifications

General IconGeneral
FuelDiesel
Power Output4 kW - 30 kW
Voltage12V or 24V (depending on model)
DimensionsVaries by model
Water Flow RateVaries by model. Consult specific model datasheet.
Operating Temperature RangeVaries by model. Consult specific model datasheet.

Summary

Introduction

Heater Warnings

Details critical safety warnings for installation and operation of the heater.

General Safety Instructions

Provides essential safety guidelines for handling and installation of heating systems.

Required Tools and Protective Equipment

Lists mandatory tools and protective gear for safe operation and installation.

Product Information

Eberspaecher's Hydronic D4/D5 Heater

Overview of Hydronic D4/D5 heater, its benefits, and types.

Technical Data: Hydronic 4/5

Detailed technical specifications for Hydronic 4/5 heaters.

Technical Data - Water Pump

Technical data and dimensions for the water pump.

Technical Data - Fuel Metering Pump

Technical specifications for the fuel metering pump.

Technical Data - Blower Motor

Technical specifications for the blower motor.

Heater Components - Hydronic 4 & 5 SC - 12 & 24 Volt - Diesel Versions

Exploded view and part list for Hydronic 4/5 SC diesel versions.

Installation Procedures

Heater Location

Guidelines for selecting the optimal mounting location for the heater.

Warning to the Installer

Critical warnings for safe and proper installation procedures.

Engine and Heater Plumbing

Instructions for integrating the heater into the engine's coolant system.

Fuel System

Overview of the Hydronic 4/5 fuel system types and tolerances.

Exhaust Connection

Steps for connecting the exhaust pipe and silencer.

Electrical System

Overview of electrical system components and harnesses.

Control Options

Details on available control options like timers and switches.

Operation and Function

Pre-Start Procedures

Steps to prepare the heater before starting operation.

Start Up

Details the sequence of operations during heater start-up.

Running

Describes the heater's operation in different heat modes.

Safety Equipment

Information on the heater's built-in safety monitoring features.

Flow Chart

Detailed flowchart of heater operation phases (Start, Run, Shut Down).

Circuit Diagram

Wiring Harness P/N: 20 2900 70 04 01 (CA0 60 401)

Circuit diagram for Hydronic D4 SC 12 Volt, Model 25 1917 01.

Wiring Harness P/N: 20 2900 70 05 03

Circuit diagram for Hydronic D4 SC 12 Volt, Model 25 2096 05.

Wiring Harness P/N: 20 2900 70 05 07

Circuit diagram for Hydronic D5 SC 12 Volt, Models 25 2098 05, 25 2257 05, 25 2219 05.

Wiring Harness P/N: 20 2900 70 20 13

Circuit diagram for Hydronic D5 SC 24 Volt, Model 25 2147 05.

Maintenance / Troubleshooting / Repairs

Recommended Periodic Maintenance

Routine maintenance tasks to ensure optimal performance.

Troubleshooting

Basic checks for troubleshooting heater issues.

Diagnostic Tools

Overview of diagnostic tools like 7 Day Timer and EDITH.

Fault Codes

Lists fault codes, their descriptions, causes, and repairs.

Recommended Troubleshooting Steps for Hydronic 4/5 Heaters

Step-by-step troubleshooting for common heater issues.

Disassembly / Assembly

Repair steps for Hydronic 4 & 5 SC versions.

Heater Components - Parts

Service Parts Diagram

Exploded view of heater components for specific models.

Service

Contact Us

Contact information for Eberspaecher North America.

Disposal

Guidelines for proper disposal of old devices and components.

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