ebm-papst 4182 NX - User Manual

page 1 of 5
Operating manual
4182 NX
Product type, manufacturing date (calendar week/year of construction)
and if required, conformity mark can be found on the nameplate on the
product.
Please provide us with the contents of the nameplate when making
enquiries about the product.
ebm-papst St.Georgen GmbH & Co. KG
Hermann-Papst-Straße 1
D - 78112 St.Georgen
Phone: +49 (0) 7724 / 81-0
Fax: +49 (0) 7724 / 81-1309
info2@de.ebmpapst.com
www.ebmpapst.com
As per: 15.08.2012
Version 1 4
Article number: 9294310107
Original operating manual
INDEX
1 SAFETY REGULATIONS AND INFORMATION 1
2 INTENDED USE 2
3 TECHNICAL DATA 3
4 CONNECTION AND COMMISSIONING 3
5 FAULTS, POSSIBLE CAUSES AND REMEDIES 4
6 APPROVALS 4
1 SAFETY REGULATIONS AND INFORMATION
Read the operating manual carefully before commencing work at the
product. Pay attention to the following warnings to avoid risk to
persons or malfunctioning.
This operating manual is an integral part of the product.
In the event of resale or change of ownership the operating manual
must accompany the product. This operating manual may be copied
and provided as information on potential risks and their avoidance.
Hazard classification of warning notices
The following risk ratings are used in this operating manual to denote
potential risk situations and important safety instructions:
DANGER
This is a potentially dangerous situation
and warns of an impending health risk
or risk of fatal injury if this warning is
not observed. Observe this warning.
WARNING
The dangerous situation can occur and
can result in major or fatal injuries if the
warning is not observed. Work with
extreme care.
CAUTION
The dangerous situation can occur and
can result in minor injuries or damage
to property if the warning is not
observed.
NOTE
A potentially dangerous situation can
occur and results in damage to
property if not avoided.
Qualification of personnel
Only skilled electricians are permitted to install the product, to carry out
the test run and to work at the electrical unit.
Only instructed and authorized skilled personnel are permitted to
transport, unpack, operate and service the product.
Basic safety regulations
Safety risks related to the product must be reassessed after installing
in the final device.
The operating manual was developed in accordance with European
market requirements and may need adapting to the market
requirements of the country in question.
When working at the product, observe the following:
 Do not make any changes to the product.
WARNING
Impermissible high load
 Stop the product immediately after
impermissible loading (e.g. impact,
heat, overvoltage).

Summary

1 SAFETY REGULATIONS AND INFORMATION

Hazard classification of warning notices

Explains risk ratings (DANGER, WARNING, CAUTION, NOTE) used in the manual.

Qualification of personnel

Specifies that only skilled electricians and authorized personnel should work on the product.

Basic safety regulations

Covers general safety rules, product modifications, and handling of high loads.

Electrical voltage and current

Electrical voltage

Warns about electrical voltage hazards and the need for regular checks and secure connections.

Safety and protective functions

Details safety related to moving parts, electromagnetic radiation, and surface temperature.

Electromagnetic radiation

Discusses electromagnetic compatibility (EMC) and system integration.

Moving parts

Highlights risks from rotating parts, especially long hair and loose garments.

Hot surface

Warns about the motor housing's high temperature and risk of burns.

Transport

Instructions for safe transportation of the product in its original packaging.

Storage

Guidance on storing the product in a dry, clean environment and annual running recommendations.

Cleaning

Provides instructions for cleaning the product using a moist cloth and avoiding solvents.

Disposal

Advises to observe all relevant country regulations for product disposal.

2 INTENDED USE

Use for other than the intended purpose

Lists prohibited uses such as conveying abrasive air or operating in explosive atmospheres.

3 TECHNICAL DATA

Ambient conditions

Specifies permitted ambient temperature ranges for transport, storage, and operation.

Vibration and shock load

Details vibration and shock load specifications for stationary operation and transport.

Transport and storage

Provides noise and thrust specifications for transport and storage.

4 CONNECTION AND COMMISSIONING

Connect mechanical parts

Instructions for safely connecting mechanical parts, including ESD precautions.

Connect electrical parts

Guidance on connecting electrical parts, compliance with regulations, and voltage checks.

Voltage control

Explains permitted methods for speed control via supply voltage, not PWM.

5 FAULTS, POSSIBLE CAUSES AND REMEDIES

Electrical voltage at motor

Warns about electrical hazards when working on the motor and waiting after power-off.

Technical safety inspection

Outlines required safety checks and their frequency for protection and equipment.

6 APPROVALS

CE marking and directives

States the product bears the CE mark and references relevant EU directives.

Overview

1. Function Description
2. Usage Features
3. Maintenance Features

This document serves as the operating manual for the 4182 NX device, a built-in component designed for air conveyance. It provides essential information regarding safety, intended use, technical data, connection, commissioning, troubleshooting, and approvals. The manual emphasizes the importance of reading and understanding all instructions before working with the product to prevent risks to personnel and ensure proper functioning.

Function Description

The 4182 NX is primarily an air conveying device, designed to be integrated into a larger system. Its core function is to move air, with specific airflow and rotational directions. The device operates on a nominal voltage and has defined current and power consumption characteristics, contributing to its overall performance in air circulation applications. It is engineered to operate within specific ambient conditions, including temperature and humidity ranges, ensuring reliable performance in sheltered environments. The product's design incorporates features to manage vibration and shock loads during both stationary operation and transport, indicating a robust construction suitable for various industrial settings.

Usage Features

The 4182 NX is intended for use as a built-in device, meaning it is designed to be installed within a customer's application rather than as a standalone unit. Key usage features include:

• Protective Equipment: The device must always be operated with all protective equipment in place. This is crucial for safety, especially given the presence of rotating parts and potential electrical hazards.
• Installation Requirements: It should not be put into operation before it has been properly installed in the customer's application. This ensures that the device is integrated correctly and safely within the larger system.
• Environmental Suitability: The product is designed for use in sheltered rooms with controlled temperature and humidity. Direct exposure to water must be avoided, highlighting its suitability for indoor, protected environments.
• Electromagnetic Compatibility (EMC): The manual stresses the importance of ensuring the electromagnetic compatibility of the entire system in which the 4182 NX is installed. This prevents interference and ensures stable operation.
• Voltage Control: Speed control is permissible only via the supply voltage within the stipulated range, and PWM of the supply voltage is explicitly not allowed. This indicates a specific method for regulating the device's speed.
• Personnel Qualification: Only skilled electricians are authorized to install, test, and perform electrical work on the product. Furthermore, only instructed and authorized skilled personnel are permitted to transport, unpack, operate, and service the device. This ensures that all interactions with the product are handled by competent individuals, minimizing risks.
• Prohibited Uses: The manual clearly outlines several prohibited uses to prevent damage and ensure safety. These include conveying air with abrasive particles, highly corrosive effects, or high dust loads; contact with damaging materials like acids or solvents; exposure to harmful radiation; operation during external vibration; operation near inflammable materials or in explosive atmospheres; use as a safety component or in life-sustaining medical devices; operation in non-stationary systems (e.g., railway vehicles, aircraft); and operation with dismantled or manipulated protective equipment. Any use outside the specified technical data is also prohibited.

Maintenance Features

Regular maintenance and inspection are crucial for the safe and efficient operation of the 4182 NX. The manual outlines several maintenance features and recommendations:

• Regular Checks: Users are advised to regularly check the electrical equipment of the product and immediately address any loose connections or defective cables. This proactive approach helps prevent electrical hazards.
• Product Inspection: A visual inspection of the product for damage, fixation, wire integrity, insulation, and impeller wear/sediments/corrosion is recommended at least semi-annually. This comprehensive check helps identify potential issues before they escalate.
• Cleaning: The product should be cleaned carefully with a moist cloth, without applying pressure to the rotor. Harsh cleaning agents containing acids, caustic solutions, or solvents must not be used, as they can damage the product.
• Storage Recommendations: If the product is not operated for an extended period, it is recommended to run it for approximately 15 minutes annually to move the motor bearings. This helps maintain the integrity and functionality of the bearings over time.
• Troubleshooting: The manual provides a section on faults, possible causes, and remedies. It advises against repairing the product and instead recommends replacing it with a new one if a fault occurs. Common issues like the motor not rotating, overheating, or impeller unbalance are addressed with specific remedial actions, such as checking mains voltage, rectifying connections, allowing the motor to cool, or exchanging the product.
• Safety During Maintenance: When working on the product, especially with electrical components, it is imperative to switch off the mains voltage and secure it against accidental re-switching. A waiting period of five minutes after voltage cut-off is advised before opening the product to ensure electrical safety.
• ESD Protection: When mounting the device, the use of ESD (Electrostatic Discharge) protective equipment is recommended to prevent damage to electronic components.
• Personnel Safety: The manual emphasizes wearing safety boots and cut-resistant gloves when removing the product from packaging and during mounting to prevent cutting or squashing injuries.
• Disposal: When the product reaches the end of its life, all relevant requirements and regulations for disposal in the respective country must be observed.

ebm-papst 4182 NX Specifications

General

Model	4182 NX
Manufacturer	ebm-papst
Category	Computer Hardware
Type	Fan
Dimensions	119 x 119 x 38 mm
Size	119 mm
Bearing Type	Ball Bearing