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ebm-papst VBH0630CTTRS - User Manual

ebm-papst VBH0630CTTRS
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Operating instructions
8300100048
VBH0630CTTRS
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
WARNING
To reduce the risk of fire, electric shock or injury to people, do
not use any replacement or add-on parts that have not been
approved by ebm-papst (e.g. parts manufactured with a 3D
printer).
21.4 Voltage
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
31.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to Commission Regulation (EU) 327/2011
53.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
63.7 Electromagnetic compatibility
64. CONNECTION AND STARTUP
64.1 Mechanical connection
74.2 Electrical connection
84.3 Connection in terminal box
104.4 Connection diagram
114.5 Configuration options
124.6 Equivalent circuit diagrams
134.7 Checking connections
134.8 Switching on the device
134.9 Switching off the device
134.10 Suppression of speed ranges
135. INTEGRATED PROTECTIVE FEATURES
146. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
146.1 Warning/status codes
156.2 Vibration testing
156.3 Cleaning
166.4 Safety inspection
166.5 Disposal
Item no. 1170000721 · ENU · Change 262664 · Approved 2022-10-26 · Page 1 / 16
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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Summary

Safety Regulations and Information

Hazard Levels for Warnings

Explains hazard level symbols (DANGER, WARNING, CAUTION, NOTE) used in the instructions.

Staff Qualifications

Specifies required qualifications for personnel handling the device.

Basic Safety Rules

Outlines fundamental safety principles and workplace rules for safe operation.

Voltage Safety Precautions

Voltage

Details safety precautions related to electrical voltage and connections.

Safety and Protective Features

Emphasizes the importance of guards and protective devices for preventing injury.

Electromagnetic Radiation

Discusses potential electromagnetic interference and necessary shielding measures.

Mechanical Movement Hazards

Warns about dangers from rotating parts, entanglement, and ejected objects.

Emissions Information

Addresses noise emissions and necessary protective measures for personnel.

Hot Surface Warning

Warns about the risk of burns from hot surfaces on the device.

Transport Guidelines

Provides essential guidelines for safe transportation and handling of the fan.

Storage and Intended Use

Storage Conditions

Details proper storage conditions, recommendations, and environmental protection.

Intended Use

Defines the device's exclusive purpose and highlights prohibited or hazardous applications.

Technical Data Overview

Product Drawing and Dimensions

Illustrates the device with dimensions, callouts, and mounting details.

Detailed Technical Specifications

Nominal Data

Lists essential operational specifications like voltage, current, speed, and power.

EU Regulation Data

Presents energy efficiency data as per Commission Regulation (EU) 327/2011.

Technical Description

Details technical features, materials, size, and operational modes.

Mounting, Transport, and EMC

Mounting Data

Provides information on screw strength and securing against unintentional loosening.

Transport and Storage Conditions

Specifies permissible ambient temperatures for transport and storage.

Electromagnetic Compatibility

Discusses requirements for parallel connections and grid compatibility.

Mechanical Connection

Guides on physically installing and connecting the device, including precautions.

Electrical Connection Procedures

Electrical Connection

Details safe procedures for electrical hookup, wiring, and grounding.

Electrical Connection Requirements

Lists prerequisites for electrical connection, including voltage and cable checks.

Supply Connection and Fuses

Specifies cable cross-sections and fuse assignments for power supply.

Terminal Box and Circuit Breakers

Residual Current Circuit Breaker (RCCB)

Recommends specific RCCB types for installations with the device.

Leakage Current Considerations

Explains potential increases in leakage current under specific operational conditions.

Locked-Rotor Protection

Notes that starting current is protected and equals or is less than nominal current.

Connection in Terminal Box

Provides instructions for making electrical connections within the terminal box.

Cable Preparation for Connection

Guides on stripping cables and ensuring proper fit and strain relief for connections.

Terminal Connections and Cable Routing

Connecting Cables to Terminals

Details the process of connecting wires to the device terminals safely.

Cable Routing

Advises on routing cables to prevent moisture penetration and ensure strain relief.

Connection Diagram

Configuration Options

Equivalent Circuit Diagrams

Connection Checks and Startup

Checking Connections

Ensures isolation, proper fit, and secure closure of terminal box connections.

Switching On the Device

Details prerequisites and steps for safely switching on the installed device.

Switching Off the Device

Outlines procedures for switching off the device during operation or for maintenance.

Suppression of Speed Ranges

Explains how to avoid speed ranges with excessive vibration velocities.

Integrated Protective Features

Describes protective functions that automatically shut off the motor upon fault detection.

Maintenance, Malfunctions, and Remedies

Warning;Status Codes

Explains the meaning of LED status codes and flash patterns for fault indication.

Warning Codes

Lists specific warning codes, their associated messages, and required actions.

Status Codes, Vibration Testing, and Cleaning

Status Codes

Lists status codes, possible causes, and recommended remedies for device errors.

Vibration Testing

Details manual vibration testing procedures, frequency, and measurement guidelines.

Cleaning Procedures

Provides instructions and precautions for cleaning the device to ensure longevity.

Safety Inspection and Disposal

Safety Inspection

Outlines inspection items, checks, frequency, and required actions for safety.

Disposal Recommendations

Provides recommendations for ecological disposal of the product and its components.

Country-Specific Legal Requirements

Emphasizes adherence to local regulations for product disposal.

Disassembly Procedures

Outlines procedures and safety warnings for product disassembly by qualified personnel.

Component Disposal

Categorizes recyclable materials and their disposal methods.

Overview

This document outlines the operating instructions for a device, likely a fan or similar air-moving apparatus, designed for integration into a larger system. It emphasizes safety, proper installation, and maintenance to ensure optimal performance and longevity.

Function Description

The device is primarily designed for air movement within various applications. It operates based on electrical power, with control inputs allowing for regulation of its speed and functionality. The motor is equipped with integrated protective functions that automatically switch it off in the event of faults such as rotor position detection error, blocked rotor, line undervoltage, or phase failure, ensuring operational safety and preventing damage. The device also features a sensor that can measure vibration velocities, which is crucial for identifying and avoiding speed ranges with excessive vibration, thus preventing premature failure. Its design allows for continuous operation within specified environmental conditions.

Usage Features

The device is intended for use as a built-in component within a larger system. It can be operated in various orientations (horizontal, vertical, or on top) depending on the installation requirements. The control inputs allow for flexible integration into open- and closed-loop control systems, enabling precise regulation of its operation. The device is designed to handle different types of air, including conveying corrosive air, salt spray, dusty air, flammable materials, and explosive atmospheres, provided the appropriate safety measures and configurations are in place. It can also be used in systems with ground-neutral (TN/TT power systems) or IT power systems. The device is suitable for operation in networks with quality characteristics as per EN 50160. It supports both stationary and intermittent operation. The device is designed to operate within a specific ambient pressure range and temperature range, as detailed in the technical data. It is crucial to ensure that the device is adequately safeguarded with a fixed protective device and guard grill before operation, as it contains rotating parts that could cause injury. The device's electronics housing includes an LED that indicates its status with various colors and flash codes, providing immediate visual feedback on its operational state or any warnings/errors.

Maintenance Features

Regular maintenance is crucial for the device's reliable operation. This includes checking the device's electrical equipment at regular intervals and replacing loose connections or defective cables immediately. Before any maintenance, it is imperative to disconnect the voltage at all poles and wait at least five minutes to ensure the device is de-energized, as live terminals and connections can pose an electric shock risk even when the device is switched off. When working on an electrically charged device, standing on a rubber mat is recommended. The device should be cleaned regularly, especially its rotating parts, to prevent imbalance and ensure smooth operation. If the device is not operated for a lengthy period, it should be started up and operated at full speed for a specified duration (one hour every four months in dry environments, or three hours once a month in damp environments) to move the bearings and evaporate any condensate. This helps prevent bearing damage and ensures proper lubrication. The device's connections, including cables and terminal box, should be checked for proper fit and tightness. The terminal box cover must be securely screwed back on, and all screw plugs and cable glands must be properly tightened to ensure a sealed enclosure. The fan's air flow paths should be checked for foreign matter and cleared before switching on. The device is designed for easy replacement of components, with instructions for checking and replacing various parts like the impeller, motor, and cables. The device is not intended for user repair; instead, it should be sent to ebm-papst for professional repair or replacement. Regular visual inspections of the device, cables, and connections are recommended at least every six months. The device also supports vibration testing and measurement to identify and address any excessive vibration levels, which could lead to bearing damage and a shorter service life.

ebm-papst VBH0630CTTRS Specifications

General IconGeneral
Manufacturerebm-papst
ModelVBH0630CTTRS
CategoryComputer Hardware
TypeFan
Size60 x 60 x 30 mm
Bearing TypeBall Bearing

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