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Ecolab EcoPro-ES-00510X-PFC-00S-1S-S0 User Manual

Ecolab EcoPro-ES-00510X-PFC-00S-1S-S0
90 pages
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Ecolab Dynamic Pump
EcoPro
Operating instructions
EcoPro
417102264 Rev. 5-01.2019
08.01.2019
ENGLISH

Table of Contents

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Ecolab EcoPro-ES-00510X-PFC-00S-1S-S0 Specifications

General IconGeneral
BrandEcolab
ModelEcoPro-ES-00510X-PFC-00S-1S-S0
CategoryLaboratory Equipment
LanguageEnglish

Summary

General Information

Information on User Manual

Provides guidance on understanding and using the operating manual.

Availability and Updating of Operating Instructions

Information on how to access and obtain the latest versions of operating instructions.

Accessing Manuals via Smartphone

Instructions on how to use the Ecolab DocuApp for accessing manuals via smartphone.

Article and EBS Numbers

Explanation of article and EBS numbers used in the instructions.

Copyright Information

Information regarding the copyright protection of the manual.

Symbols, Highlighting, and Enumerations

Explanation of symbols, signal words, and highlighting used for safety instructions.

Transport Guidance

Guidance and warnings related to the proper transport of the product.

Packaging Information

Information about the packaging materials used and their environmental considerations.

Storage Conditions

Recommendations for proper storage conditions to maintain product integrity.

Identification via Nameplates

Guidance on identifying the installation using nameplates and type plates.

Warranty Terms

Details the manufacturer's warranty conditions for operational safety and reliability.

Manufacturer Service and Contact Address

Provides the contact information for the manufacturer's service department.

Safety

General Safety

Essential safety precautions and general guidelines for operating the equipment.

Proper Use

Defines the intended use of the pump and highlights potential misuse scenarios.

Foreseeable Incorrect Use

Lists common misuse scenarios that can lead to foreseeable incorrect operation.

Unauthorized Modifications and Parts

Warnings against unauthorized modifications and the use of non-original spare parts.

Pump Lifetime

Information on the expected service life of the pump and maintenance requirements.

Operator Safety Measures

Operator responsibilities for training, monitoring, and implementing safety measures.

Workforce Requirements and Qualifications

Details the qualifications and roles required for personnel operating the system.

Personal Protective Equipment (PPE)

Specifies the importance and types of personal protective equipment required.

Explanation of Safety Symbols

Explains PPE types, risks, and environmental measures indicated by symbols.

Operator Obligations

Outlines the legal and safety obligations the operator must adhere to.

Installation, Maintenance, and Repairs

General warnings and notices regarding installation, maintenance, and repair work.

Package Content

Material Pairing Abbreviations

Explanation of abbreviations for material pairings used in pump configurations.

EcoPro Pump Configurations

List of available pump configurations with capacity, description, item, and EBS numbers.

Functional Description

EcoPro Pump Operation and Technology

Describes the EcoPro metering pump's function, technology, and benefits.

Features of the EcoPro Pump

Lists the key features of the EcoPro pump, including buttons, LEDs, and connectivity.

Description of the Pump

Pump Construction Overview

Diagram showing the construction components of the EcoPro pump.

Pump Identification: Type Plates

Information on identifying the pump using its type plate and related documentation.

EcoPro Control Elements

Details the control elements of the EcoPro pump, including buttons and LEDs.

Connection Sockets and Cable Bushings

Describes the connection sockets and cable bushings for signals and power.

Pump Head Variants

Explains the different pump head variants available and their litre capacities.

Assembly, Installation, Modification, and Upgrades

Personnel Roles for Assembly

Lists the personnel roles required for assembly and installation tasks.

General Information and Safety

Provides general instructions and safety precautions for installation and assembly.

Assembly Variants

Describes the different mounting options for the pump, including stand and wall mounting.

Stand or Floor Mounting

Detailed steps for mounting the pump on a stand or floor.

Wall Mounting

Detailed steps for mounting the pump on a wall.

Installation

General guidance and procedures for installing the pump.

Hydraulic Installation

Provides instructions and diagrams for the hydraulic connections of the pump.

Installation Examples

Presents examples of correct hydraulic installation setups for the pump.

Hose and Pipe Connections

Detailed steps for connecting hoses and pipes using various fittings.

Electrical Installation

Instructions for performing the electrical installation and connecting the pump.

Terminal Assignment for External Enable Signal

Details the terminal assignment for connecting an external enable signal to the pump.

Start-up

Personnel Roles for Start-up

Lists the personnel roles required for start-up procedures.

Start-up Safety Precautions

Critical safety warnings for initial start-up, emphasizing qualified personnel and precautions.

Initial Start-up of the EcoPro

Step-by-step guide for the initial start-up procedure of the EcoPro pump.

Auto Start Function

Details the auto start function and how to switch it on or off.

Terminal Assignment for External Enable

Shows terminal assignments for connecting an external enable signal to the EcoPro pump.

Calibration on Initial Start-up

Procedure for calibrating the metering rate on initial start-up under site conditions.

Operation

Personnel Roles for Operation

Lists the personnel roles required for operating the pump.

Switching the Pump On and Off

Instructions on how to switch the EcoPro pump on and off using the ON/OFF button.

Setting Capacity and Flow Rate

Guide on adjusting the pump's capacity or flow rate using the stroke adjustment.

Setting Viscosity

Instructions on how to set or change the viscosity mode of the pump.

Changing Container and Empty Signal

Procedure for changing the container and the function of the empty signal.

Maintenance

Personnel Roles for Maintenance

Lists the personnel roles required for maintenance tasks.

Wearing and Spare Parts Identification

How to identify wearing and spare parts using the pump key and type plate.

Maintenance Safety Precautions

Critical safety warnings for maintenance and repair work, emphasizing qualified personnel and PPE.

Service Position

Instructions on how to put the pump into service mode for maintenance.

Maintenance Table

A table outlining maintenance tasks, intervals, and required personnel.

Replacing Suction/Pressure Valve and Cartridge

Detailed instructions for replacing suction/pressure valves and metering cartridges.

Installing Dosing Valve Correctly

Guidelines for correctly installing dosing valves, including flow direction and tightening torques.

Changing Valve Cartridges (V3 Type)

Instructions for changing V3 type valve cartridges, ensuring correct insertion.

Replacing Pump Head and Diaphragm

Procedure for replacing the pump head and diaphragm, including service mode activation.

Pump Head Size 5 l/h and 11 l/h

Detailed steps for replacing the pump head and diaphragm for 5 l/h and 11 l/h models.

Pump Head Size 30 l/h and 50 l/h

Detailed steps for replacing the pump head and diaphragm for 30 l/h and 50 l/h models.

Pump Head Size 120 l/h

Detailed steps for replacing the pump head and diaphragm for 120 l/h models.

Consumables and Spare Parts

Wearing Parts

Information on wearing parts and available kits for different pump capacities.

Wearing Parts Sets: 5 & 11 l/h

Lists wearing parts kits for 5 l/h and 11 l/h pumps, including order and article numbers.

Wearing Parts Sets: 30, 50, & 120 l/h

Lists wearing parts kits for 30, 50, and 120 l/h pumps, including order and article numbers.

Spare Parts

Overview of spare parts available for the EcoPro pump.

EcoPro Control Unit Spare Parts

Details spare parts for the EcoPro control unit, including replacement modules.

Pump Head Replacement Modules

Lists replacement parts for various pump head capacities (5, 11, 30/50, 120 l/h).

Repair, Conversion, Upgrade

Personnel Roles for Repair

Lists the personnel roles required for repair and upgrade tasks.

Repair

General information and procedures related to repairing the pump.

Replacing the Control Unit

Step-by-step guide for replacing the control unit of the pump.

Modification/Upgrade

Information on modifying or upgrading the pump's functionality or configuration.

Modification: Turning the Pump Head

Instructions on how to turn the pump head for site condition adjustments.

Modification: Stand to Wall Mounting

Guidance on changing the pump's mounting from stand to wall configuration.

Upgrading EcoPro to EcoAdd

Procedure for upgrading the EcoPro pump to the EcoAdd version by replacing the control unit.

Operational Malfunctions / Troubleshooting

Personnel Roles for Troubleshooting

Lists the personnel roles required for troubleshooting tasks.

Troubleshooting Safety Precautions

Critical safety warnings for troubleshooting, emphasizing tool use, PPE, and electrical risks.

General Troubleshooting and Fault Rectification

Provides a table of common faults, their causes, and remedies.

LED Fault Messages

Explains the meaning of LED fault messages and actions to take.

Technical Specifications

Packaging Specifications

Details the packaging dimensions and weight of the pump.

Equipment Marking and Type Plate

Explanation of markings and information found on the pump's type plate.

EcoPro Pump Key Structure

Explains the pump key structure for identifying EcoPro configurations.

General Data

Provides general technical data for different EcoPro pump types, including capacity and viscosity.

Electrical Data

Lists electrical specifications for the EcoPro pump, including voltage, power, and inputs/outputs.

Tightening Torques

Specifies the correct tightening torques for various components to ensure leak-tightness.

Materials Specifications

Lists the materials used for the enclosure, metering head, seals, and other components.

Dimensions

General overview of dimensions for the pump and related parts.

Mounting Plate Dimensions

Provides dimensional details for the pump's mounting plate.

EcoPro Pump Dimensions

Shows dimensional diagrams for different EcoPro metering pump models.

Metering Capacity Diagrams

Graphs illustrating metering capacity for different flow rates and back-pressures.

Decommissioning / Dismantling / Environmental Protection

Personnel Roles for Decommissioning

Lists the personnel roles required for decommissioning tasks.

Decommissioning Safety

Critical safety warning for decommissioning work, emphasizing PPE and product data sheets.

Shutting Down the Pump

Step-by-step procedure for safely shutting down the pump.

Dismantling Procedure

Detailed procedure for safely dismantling the pump and its components.

Disposal and Environmental Protection

Guidelines for the correct disposal of pump components and environmental protection measures.

EC Declaration / Declaration of Conformity

Declaration of Conformity Information

Note about potential changes to the Declaration of Conformity and its online availability.