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EcoNet R-410A - User Manual

EcoNet R-410A
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THREE STAGE R-410A HEAT
PUMP OUTDOOR UNITS
INSTALLATION INSTRUCTIONS
92-105074-05-02 (10/15)
Printed in USA
[ ] indicates metric conversions.
Do not destroy this manual.
Please read carefully and
keep in a safe place for future
reference by a serviceman.
WARNING
THESE INSTRUCTIONS
ARE INTENDED AS AN AID
TO QUALIFIED, LICENSED
SERVICE PERSONNEL FOR
PROPER INSTALLATION,
ADJUSTMENT, AND
OPERATION OF THIS UNIT.
READ THESE INSTRUCTIONS
THOROUGHLY BEFORE
ATTEMPTING INSTALLATION
OR OPERATION. FAILURE
TO FOLLOW THESE
INSTRUCTIONS MAY RESULT
IN IMPROPER INSTALLATION,
ADJUSTMENT, SERVICE,
OR MAINTENANCE
POSSIBLY RESULTING IN
FIRE, ELECTRICAL SHOCK,
PROPERTY DAMAGE,
PERSONAL INJURY, OR
DEATH.
(-)P17 (17 SEER) EQUIPPED WITH
ECONET™ COMMUNICATIONS
WARNING:
RECOGNIZE THIS SYMBOL
AS AN INDICATION OF
IMPORTANT SAFETY
INFORMATION
ST-A1226-01-00
Enabled

Table of Contents

Questions and Answers

Summary

Safety Information

Warnings

Recognize safety symbols and heed warnings regarding electrical shock, fire, and personal injury.

Cautions

Follow precautions for R-410A systems, matching components, and unit installation to prevent damage.

General Information

Checking Product Received

Inspect unit for shipping damage and verify correct model, electrical characteristics, and matched components.

Application Requirements

Specify heat pump based on heat loss/gain calculations and ensure proper equipment combination.

General Information - Data Tables

Electrical and Physical Data

Provides tables for electrical specifications, compressor data, and physical dimensions of outdoor units.

General Information - Model Details

Model Number Explanation and Clearances

Diagram explains model number breakdown and shows required installation clearances for units.

General Information - Installation Guidance

Dimensional Specifications

Details height, length, and width dimensions for various unit capacities.

Installation Best Practices

Emphasizes proper sizing, matching components, refrigerant charge, and airflow for optimal performance.

Installation

Choosing a Location

Guidelines for selecting an outdoor unit location, considering codes, operational issues, and corrosive environments.

Corrosive Environment Considerations

Advice on protecting the unit from rust and deterioration due to corrosive elements.

Operational Issues and Clearances

Discusses factors affecting operation like water runoff, freezing, and required unit clearances.

Installation - Location Specifics

Location Specifics and Mounting

Covers space limitations, customer satisfaction, unit mounting, elevation, and tie-down methods.

Installation - Snow Depth Data

Ground Snow Depth Data

Provides a table of ground snow depths for various US locations to aid in unit placement.

Installation - Tools and Refrigerant

Tools and Refrigerant for R-410 A

Lists required tools and provides specifications and quick-reference guides for R-410A refrigerant.

Installation - Tubing Basics

Replacement Units and Indoor Coils

Guidance on replacing units, selecting matched indoor coils, and avoiding system contamination.

Interconnecting Tubing Basics

Introduces tubing installation, refrigerant level adjustment, and line set considerations.

Installation - Tubing Details

Interconnecting Tubing and Fitting Losses

Explains equivalent length for fittings and the procedure for selecting the correct liquid line size.

Installation - Long Line Sets

Long Line Set Applications

Details considerations for long line sets, including additional charge and oil level adjustments.

Installation - Suction Line and Migration

Suction Line Selection

Procedure for selecting the proper suction line size to ensure oil return and system performance.

Refrigerant Migration During Off Cycle

Discusses managing refrigerant migration in long line sets to prevent startup issues.

Installation - Tubing Configurations

Interconnecting Tubing Configurations

Illustrates and describes tubing requirements for units on the same level or below the indoor section.

Installation - Tubing Configurations (cont.)

Interconnecting Tubing Configurations (cont.)

Illustrates and describes tubing requirements for units above the indoor section.

Installation - Liquid Line Table

Liquid Line Size Selection Table

Table 2 provides liquid line size compatibility with total equivalent length and vertical separation.

Installation - Vapor Line Table

Vapor Line Size Selection Table

Table 2 (cont.) provides vapor line size compatibility with total equivalent length and capacity multipliers.

Installation - Tubing Best Practices

Tubing Installation Best Practices

Covers proper techniques for cutting, deburring, routing, insulating, and connecting refrigerant tubing.

Installation - Tubing Connections

Tubing Connections and Routing

Details on routing, supporting, making brazed connections, and cleaning fittings for tubing installation.

Installation - Leak Testing

Leak Testing and Evacuation

Procedures for leak testing lines with nitrogen, pressurizing, and evacuating the system.

Wiring

Control Wiring Overview

Discusses low-voltage wiring, thermostat requirements, and EcoNet™™ communication wiring.

EcoNet Control Board Wiring

Details the four control wires required for EcoNet™™ communication between system components.

Wiring - Thermostat Connections

Conventional 24 VAC Thermostat Wiring

Instructions for using conventional 24 VAC thermostats with the system.

Conventional 24 VAC Operation Modes

Explains how the unit operates with legacy thermostats and variable speed control.

Typical Noncommunicating Thermostat Wiring Diagrams

Illustrates wiring connections for typical 2-stage thermostats with heat pump and electric heat.

Wiring - Power and Control Diagrams

Power Wiring and Control Wiring Diagrams

Provides wiring diagrams for various thermostat setups and details power wiring requirements and voltage ranges.

Wiring - Grounding

Power Wiring Installation

Details conduit requirements for power wiring and connection to line-voltage lugs.

Grounding Requirements

Emphasizes the critical importance of permanent grounding for electrical safety.

Start-Up

Checking Airflow

Guidance on verifying indoor airflow, ductwork, and system airflow balance for optimal operation.

Start-Up - Evacuation and Leak Testing

Evacuation and Leak Testing Procedures

Details the critical steps for system evacuation, leak detection, and final testing before charging.

Start-Up - Refrigerant Charge

Checking Refrigerant Charge

Instructions for verifying system charge, confirming airflow, and setting up measurement devices.

Charging by Weight

Method for calculating and adjusting refrigerant charge based on line set length and diameter.

Start-Up - Charge Adjustment

Setting Compressor Speed for Charge

Procedure to set the compressor to high speed for accurate charge adjustment.

Gross Charging by Pressures

Steps for checking system pressures after initial charge weigh-in for gross charge evaluation.

Start-Up - Final Charge and Finishing

Final Charge Adjustment by Subcooling

Procedure for fine-tuning refrigerant charge using subcooling measurements.

Finishing Up Installation Steps

Final steps after charging, including reconnecting caps and panels.

Start-Up - Refrigerant Data

Refrigerant Charge Reference Data

Provides a temperature pressure chart for R-410A refrigerant to aid in charge verification.

Components and Controls

Compressor Stator Heat (CSH)

Explains the function of compressor stator heat for preventing migration and noise.

High- and Low-Pressure Controls (HPC;LPC)

Describes the purpose and operation of pressure controls that protect the compressor.

Components and Controls - Unit Components

Pressure Controls and Other Components

Details HPC/LPC operation, accumulator, fan motors/blades, and electronic expansion valves.

Components and Controls - Temperature Sensors

Temperature Sensors (OST, EVAPIN, CPT)

Describes the function and location of alternate suction line, coil, and compressor sump thermistors.

Components and Controls - Pressure and Inverter Controls

Pressure and Temperature Sensors (SPT, Discharge Line)

Explains the suction pressure transducer and discharge line thermistor.

Power Inverter Compressor Controls

Details the inverter technology used to control compressor speed and monitor operation.

Components and Controls - Inverter and Filters

Power Inverter Controls, Choke;Inductor, and Filters

Discusses inverter connections, choke/inductor function, and filter/ferrite ring application.

Components and Controls - EcoNet Control System

EcoNet Variable Speed Unitary Control Overview

Introduces the integrated compressor control (ICC) and lists its terminal connections and components.

Components and Controls - EcoNet Control Features

EcoNet Control Features (Memory Card, Superheat Settings)

Covers memory card function, factory programmed superheat, and DIP switch settings for adjustment.

Components and Controls - EcoNet Control Operation

EcoNet Control Operation Codes

Explains installation verification, compressor call codes, anti-short cycle timer, and minimum run timer.

Components and Controls - EcoNet Control Modes

EcoNet Control Operation Modes

Details compressor operation (communicating vs. legacy), indoor airflow, outdoor fan control, and oil circulation.

Components and Controls - EcoNet Advanced Features

EcoNet Control Advanced Features

Covers DLT fold back, low ambient cooling, menu structure, and key for navigation.

Components and Controls - EcoNet Defrost Control

EcoNet Defrost Control

Explains defrost initiation, termination, dip switch settings, sensors, test mode, and troubleshooting.

Components and Controls - EcoNet Testing and Protection

EcoNet Control Testing and Protection

Covers field defrost testing, forced defrost, and an overview of active compressor protection modes.

Components and Controls - Compressor Protection Faults

Active Compressor Protection Faults

Lists specific fault codes (L8, L15) related to inverter identity and overcurrent protection.

Components and Controls - Compressor Protection Faults (cont.)

Active Compressor Protection Faults (cont.)

Details further fault codes (L15) related to DC bus voltage, PIM temperature, and PFC over-temp.

Components and Controls - Compressor Protection Faults (cont.)

Active Compressor Protection Faults (cont.)

Lists additional fault codes (L16) related to microprocessor, sensor, communication, and discharge line faults.

Components and Controls - Compressor Protection Faults (cont.)

Active Compressor Protection Faults (cont.)

Covers fault codes (L16, L21) for discharge temperature, communication, and low-pressure conditions.

Components and Controls - Compressor Protection Faults (cont.)

Active Compressor Protection Faults (cont.)

Details fault codes (L21, L27, L28, L29, L31) for low/high pressure, voltage, and compressor envelope protection.

Components and Controls - Compressor Protection Faults (cont.)

Active Compressor Protection Faults (cont.)

Lists fault codes (L31, L32, L33, L35, L36, L42, L83, L84, L93) for compressor envelope, sensor failures, and data restore.

Components and Controls - Control Faults and Modes

EcoNet Control Faults and Modes

Covers memory card write failure, exiting lockouts, default operations, and test/fault recall modes.

Components and Controls - Control Test Modes

EcoNet Control Test Modes

Instructions for entering test modes, including low compressor speed testing.

Components and Controls - Control Test Modes (cont.)

EcoNet Control Test Modes (cont.)

Instructions for intermediate and high/maximum compressor speed test modes.

Accessories

Heat Pump Thermostat Warning Light Kit

Describes a kit that indicates compressor lockouts to the homeowner via a thermostat light.

Communicating 2-Wire Kit

Details a kit enabling outdoor unit operation with only two control wires for communicating systems.

Diagnostics

Control Board Replacement

Procedure for replacing the EcoNet™™ control board, emphasizing memory card transfer.

Diagnostics - ICC Codes

ICC Diagnostic Codes

Lists and describes ICC diagnostic codes for unit status, operation modes, and defrost cycles.

Diagnostics - ICC Codes (cont.)

ICC Diagnostic Codes (cont.)

Details specific ICC fault codes (L8, L15, L16, 21) related to inverter identity, faults, and low-pressure conditions.

Diagnostics - ICC Codes (cont.)

ICC Diagnostic Codes (cont.)

Covers ICC fault codes (21L, 27, 28, 29, 29L, 31, L31) for protection modes, voltage issues, and pressure trips.

Diagnostics - ICC Codes (cont.)

ICC Diagnostic Codes (cont.)

Lists ICC fault codes (L36, L42, 83, 84, 93) for sensor failures and configuration data issues.

Diagnostics - Electrical Troubleshooting

Electrical Checks Flowchart

Provides a flowchart for troubleshooting electrical issues when the unit is not running.

Diagnostics - Cooling Troubleshooting

Cooling Mechanical Checks Flowchart

Flowchart for diagnosing cooling system mechanical problems based on pressure and airflow indicators.

Diagnostics - Heating Troubleshooting

Heating Mechanical Checks Flowchart

Flowchart for diagnosing heating system mechanical problems based on pressure and airflow indicators.

Diagnostics - Defrost Troubleshooting

Defrost Mechanical Checks Flowchart

Flowchart for troubleshooting issues related to the defrost system (no, incomplete, or excessive defrost).

Diagnostics - General Troubleshooting

General Troubleshooting Chart

A table listing common symptoms, possible causes, and remedies for various system problems.

Diagnostics - Service Analyzer Charts

Service Analyzer Charts: Compressor Overheating

Analyzes symptoms, causes, and remedies for compressor overheating due to high discharge temperature.

Diagnostics - Service Analyzer Charts (cont.)

Service Analyzer Charts (cont.)

Covers troubleshooting for short cycling, electrical issues, and flooded starts.

Diagnostics - Service Analyzer Charts (cont.)

Service Analyzer Charts (cont.)

Addresses contamination, loss of lubrication, and slugging issues with their causes and remedies.

Diagnostics - Service Analyzer Charts (cont.)

Service Analyzer Charts: Flooding and EXV Issues

Troubleshooting guide for system flooding and problems related to electronic expansion valves (EXVs).

Diagnostics - Service Analyzer Charts (cont.)

Service Analyzer Charts: EXV Troubleshooting

Continues troubleshooting EXV issues, including valve feeding problems and compressor flood back.

Diagnostics - Service Analyzer Charts (cont.)

Service Analyzer Charts: EXV Regulation Issues

Covers EXV problems like low superheat, hunting, and valve failure to regulate.

Diagnostics - ICC Codes

ICC Diagnostic Codes

Lists ICC diagnostic codes related to inverter identity, faults, and discharge line temperature.

Diagnostics - ICC Codes (cont.)

ICC Diagnostic Codes (cont.)

Details ICC fault codes for communication failures, compressor envelope protection, and sensor issues.

Diagnostics - ICC Codes (cont.)

ICC Diagnostic Codes (cont.)

Continues listing ICC diagnostic codes for sensor readings and control issues.

Diagnostics - ICC Codes (cont.)

ICC Diagnostic Codes (cont.)

Lists ICC diagnostic codes for EXV issues, compressor flood back, and electrical problems.

Diagnostics - ICC Codes (cont.)

ICC Diagnostic Codes (cont.)

Covers remaining ICC diagnostic codes related to EXV regulation and suction pressure.

Diagnostics - Troubleshooting Tips

Cooling Mode Troubleshooting Tips

Table providing indicators for system problems in cooling mode based on pressure, superheat, and subcooling.

Heating Mode Troubleshooting Tips

Table providing indicators for system problems in heating mode based on pressure, superheat, and subcooling.

EcoNet R-410A Specifications

General IconGeneral
RefrigerantR-410A
CategoryHeat Pump
Cooling Capacity18, 000 - 60, 000 BTU/h
Operating Temperature RangeVaries by model, consult specific product documentation
Phase1
Sound LevelVaries by model, consult specific product documentation

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