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Patriot 551
Edge Technologies Patriot 551 User Manual
272 pages
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P
atriot 338 & 55
1
OPERA
TIONS MANU
AL
OPERA
TIONS MANU
AL
V
ersion 10
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 General Information
7
Contents of this Manual
7
Machine Safety
8
Indemnification
8
Hardware and Software Changes
8
Machine Data Plate
9
Technical Support
9
2 Technical Information
10
Description of the Machine
10
Machine Footprint and Installation Area
12
Specifications and Capacities
14
Bar Feeder Oil Requirements
14
Guide Channel Specifications
15
Compressed Air Supply Including Oil
16
Safety
17
Covers
17
Lathe Door Safety
17
Emergency Stop Buttons
18
Electrical Safety
19
Electrical Connection
20
Glossary of Terms
21
Signal Functionality and Explanation
22
3 Transportation and Handling
28
Unpacking the Bar Feeder
28
Transportation and Hoisting
29
4 Installation
30
Lathe Preparation
30
Typical Installation Guide
31
Swiss Headstock Shipped Components
32
Fixed Headstock Shipped Components
33
Bar Feeder Install Process
34
Distance from Lathe
36
Height Adjustment
37
Leveling Pad Installation
38
String Alignment
41
Laser Alignment
43
Alignment Guidance, Level Pad Arbor and Threaded Rod Tightening
44
Axial Shifting
46
Setting Axial Track Synchronization Switches
51
Change Axial Swiss Mode to Chucker Mode
53
Change Chucker Mode to Swiss Mode
54
Axial Track Programing Tech Tip
55
Bushing Block Alignment
57
Hand Crank
58
Anchoring
59
Installation Components
60
Spindle Liner
61
Telescoping Nose
62
Hard Nose
64
MAVD Installation
66
5 Systems and Adjustments
69
Bar Feeder Component Locations
69
Magazine Adjustment
70
Movable Anti-Vibration Device/Mavd Adjustment
72
MAVD Block Sets
74
Bushing Block Device with Air Knife
75
Drip Pan, Oil Management
79
Pusher Drive Chain
81
Synchronization System
82
Channel Set Components
84
Pre-Run Setup Card
86
Pre-Feed Pusher and Pusher
87
Rotating Tip
88
Channel Set
89
Material Measurement Sensor/Cutting Sensor
91
Gripper Assembly
93
Shuttle - Extraction / Introduction Cylinder
95
Channel Lock System
99
Material Standards and Requirements
100
Procedure for Checking Bar Straightness
101
Bar Stock Preparation
102
Vibration Troubleshooting Check List
103
6 Control Operation and HMI Description
104
HMI Operation Description
104
Handheld Pendant
105
Power up
106
Basic Movement Functions
107
Advance / Retreat at Low-Speed
107
Automatic Work Operation
107
Resetting the Bar Feeder Home Position
107
Loading and Unloading Bar Stock
110
Tower Light
111
Description of the Manual Screen
112
Description of the Automatic Screen
113
Loading with the Bar on and Bar off Buttons
114
7 Parameters and Program
116
Entering a New Program
116
Parameter
121
Parameter Page 1.1
122
Parameter Page 1.2
123
Parameter Page 1.3
124
Parameter Page 2 (Option)
125
Parameter Page 2.1 (Option)
126
Parameter Page 2.2 (Option)
127
Parameter Page 2.3 (Option)
128
Parameter Page 3 (Option)
129
Parameter Page 4 (Option)
130
Parameter Page 5 (Option)
131
Parameter Page 6 (Option)
132
Factory Parameter
133
Factory Parameter
134
Factory Parameter
135
Factory Parameter
136
Factory Parameter
137
Factory Parameter
138
Factory Parameter
139
Factory Parameter
140
Factory Parameter
141
Factory Parameter
142
Factory Parameter
143
Factory Parameter
144
Factory Parameter
145
Factory Parameter
146
Factory Parameter
147
Factory Parameter
148
Maintenance
149
Maintenance Chart
149
Inspecting the Pusher Collet and Revolving Tip
149
Inspecting the Air Regulator
150
Pneumatic System Lubrication
150
8 Troubleshooting
151
Troubleshooting Chart
151
Alarm 01
152
Alarm 02
152
Alarm 03
153
Alarm 04
153
Alarm 05
153
Alarm 06
154
Alarm 07
154
Alarm 08
154
Alarm 09
154
Alarm 10
155
Alarm 11
155
Alarm 12
157
Alarm 13
157
Alarm 14
158
Alarm 15
158
Alarm 16
159
Alarm 17
160
Alarm 20
160
Alarm 21
160
Alarm 22
161
Alarm 23
161
Alarm 24
161
Alarm 25
162
Alarm 26
162
Alarm 27
163
Alarm 28
163
Alarm 29
164
Alarm 30
164
Alarm 31
165
Alarm 32
165
Alarm 33
165
Alarm 34
166
Alarm 35
166
Alarm 36
166
Alarm 37
167
Alarm 38
167
Alarm 39
167
Alarm 40
168
Alarm 41
168
Alarm 42
168
Alarm 43
169
Alarm 44
169
Alarm 45
169
Alarm 46
170
Alarm 47
170
Alarm 48
170
Alarm 51
171
Alarm 52
171
Resetting Emergency Stop Safety Interlocks (ESSI)
173
Patriot Setting of the S2 and S3 Sensor Plate
174
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Edge Technologies Patriot 551 Specifications
General
Brand
Edge Technologies
Model
Patriot 551
Category
Wire Feeders
Language
English
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