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Efka vario dc DA82GA3312 - User Manual

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CONTROL
DA82GA3312
with control panel V810/V820
INSTRUCTION MANUAL
No. 402275 English
FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA ELECTRONIC MOTORS
GMBH & CO KG SINGAPORE PTE. LTD.

Table of Contents

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Summary

Range of Applications

Use in Accordance with Regulations

Compliance requirements for incorporating the drive into machinery and adhering to EC standards.

Scope of Supply

Special Accessories

Details on optional accessories available for the control panel and system.

Operation

Access Authorization upon Command Input

Explains the different access levels (operator, technician, supplier) and their authorization codes.

V810 Control Panel Operation

Guide to operating the V810 control panel, including code and parameter input.

V820 Control Panel Operation

Guide to operating the V820 control panel, including code and parameter input.

Program Identification

Details on how to display program numbers, modification index, and identification numbers.

Direct Input of Maximum Speed Limitation (DED) with Control Panel

Setting maximum speed limitation directly via control panel for application-specific needs.

Keys for Background Information (HIT) with V820

Demonstrates using keys for background information (HIT) on the V820 control panel.

Programming of Seams

Guide to setting up and recalling sewing sequences with different stitch settings.

Putting into Service

Setting the Basic Functions

Direction of Motor Rotation

How to set and verify the motor's direction of rotation using parameter 161.

Selection of the Machine Series

Procedure for selecting the correct machine series using parameter 280.

Emergency Run Function If Machine Select Is Invalid

Actions and functions available when the machine select is invalid.

Positions

Configuration of needle positions and stop points for precise sewing.

Setting the Reference Position

Steps to set the reference position for accurate needle positioning.

Setting the Reference Position on Control Panel V810

Detailed guide for setting the reference position using the V810 control panel.

Setting the Reference Position on Control Panel V820

Detailed guide for setting the reference position using the V820 control panel.

Setting the Positions on the V810 Control Panel

Procedure to set various sewing positions (1, 2, 1A, 2A) on the V810 control panel.

Setting the Positions on the V820 Control Panel

Procedure to set various sewing positions (1, 2, 1A, 2A) on the V820 control panel.

Positioning Speed

Setting the speed for positioning operations using parameter 110.

Maximum Speed Compatible with the Sewing Machine

Determining and setting the maximum operating speed based on machine and parameters.

Maximum Speed

Setting the overall maximum speed limit for the machine.

Display of the Signal and Stop Positions

How to check and verify programmed positions using parameter 172.

Braking Characteristics

Adjusting braking effect and parameters for stopping the motor.

Braking Power at Standstill

Setting braking power to prevent unintended needle movement at standstill.

Starting Characteristics

Adapting drive acceleration dynamics to the sewing machine's characteristics.

Actual Speed Display

Information displayed regarding actual speed during operation and at stops.

Functions and Settings

First Stitch after Power On

Setting the first stitch behavior after power on to use positioning speed.

Softstart

Configuration of softstart function for gradual speed increase at start.

Softstart Speed

Setting the speed for the softstart phase.

Softstart Stitches

Defining the number of stitches used during the softstart phase.

Sewing Foot Lifting

Controls for automatic and manual sewing foot lifting, including delays and holding power.

Sewing Foot Pressure Reduction

Adjusting sewing foot pressure based on speed limitation and key functions.

Start Backtack

Setup and configuration of the start backtack function.

Speed n3 at the Start of the Seam

Setting the specific speed for the start backtack operation.

Start Backtacking Stitch Count

Defining the number of stitches for forward and backward start backtacking.

Speed Release

Delay settings for releasing speed after start backtack.

Double Start Backtack

Configuration for performing double start backtack sequences.

Single Start Backtack

Configuration for performing single start backtack sequences.

End Backtack

Setup and configuration of the end backtack function.

Speed n4 at the Seam End

Setting the specific speed for the end backtack operation.

End Backtacking Stitch Count

Defining the number of stitches for backward and forward end backtacking.

Last Stitch Backward

Enabling or disabling the last stitch backward function.

Double End Backtack

Configuration for performing double end backtack sequences.

Single End Backtack

Configuration for performing single end backtack sequences.

Backtack Synchronization

Synchronizing backtack speed for start and end operations.

Start and End Backtack with Switch-On and Switch-Off Delay

Compensating backtack inertia using switch-on/off delay parameters.

Start Ornamental Backtack

Setting up and configuring the start ornamental backtack function.

End Ornamental Backtack

Setting up and configuring the end ornamental backtack function.

Multiple Backtacking

Configuration for repeating double start or end backtacking.

Catch backtacking

Enabling and configuring the catch backtacking function.

Intermediate Backtack

Enabling and controlling backtack operation anywhere in the seam.

Backtack Suppression;Recall

Functionality to suppress or recall the next backtack operation.

Holding Power of the Stitch Regulator Solenoid

Setting the duration of full power for the stitch regulator solenoid.

Reverse Motor Rotation

Configuration and operation of reverse motor rotation after trimming.

Machine Run Blockage (Safety Switch)

Configuration and operation of the machine run blockage safety function.

Machine Start Blockage (Blockage 1 and 2)

Details on machine start blockage preventing operation until deactivated.

Function “Machine Run Blockage” 1 (Safety Function) Parameter 283 = 1

Operation of Machine Run Blockage as a safety function with specific stop behavior.

Function “Machine Run Blockage” 2 (Control Function) Parameter 283 = 2

Operation of Machine Run Blockage as a control function with positioning stop behavior.

Thread Monitor

Setup and operation of the thread monitoring system.

Input Signals

Description of input signals used to identify empty bobbins.

Parameter 195 = 0 - No Thread Monitor Function

Disabling the thread monitor function.

Parameter 195 = 1 - Model 270; No Stop; Sewing Foot Down after Seam End

Operation of thread monitor for Model 270 with specific stop and foot behavior.

Parameter 195 = 2 - Model 767, N291; With Stop; Sewing Foot Up after Seam End

Operation of thread monitor for Models 767/N291 with stop and foot up behavior.

Parameter 195 = 3 - Model 767, N291; With Stop; Sewing Foot Down after Seam End

Operation of thread monitor for Models 767/N291 with stop and foot down behavior.

Parameter 195 = 4 - With Thread Monitor Stitch Counting

Using thread monitor in conjunction with stitch counting.

Needle Cooling

Enabling and configuring the needle cooling system.

High Lift for Walking Foot

Setup and operation of the high lift feature for walking foot.

Manual High Lift for Walking Foot - Speed Limitation

Manually setting speed limitations for high lift using a turn switch.

Maximum High Lift for Walking Foot by Using a Key

Enabling high lift using a key and setting speed limits.

High Lift for Walking Foot Operational Mode Not Stored

Configuring high lift mode to not store settings (Pa. 138=OFF, Pa. 184=0).

High Lift for Walking Foot Operational Mode Stored

Configuring high lift mode to store settings (Pa. 138=ON).

High Lift for Walking Foot Operational Mode Not Stored with Minimum Number of Stitches

Configuring high lift mode with stored stitches (Pa. 138=OFF, Pa. 184>0).

Speed Limitation

Methods and parameters for limiting machine speed.

Speed Limitation DB2000;DB3000

Setting speed limitations using DB2000 or DB3000 control inputs.

Analog Speed Limitation

Limiting speed using analog voltage input from a potentiometer.

Analog Speed Limitation Speedomat

Configuring speed limitation based on sewing foot high lift levels.

Jumper S1

Function and configuration of Jumper S1 on the circuit board.

Setting the Speed Limitation Depending on High Lift with the V820 Control Panel

Setting speed limits based on high lift using the V820 control panel.

Setting the Speed Limitation Depending on High Lift with the V810 Control Panel

Setting speed limits based on high lift using the V810 control panel.

Switch Stitch Length

Functionality to switch stitch length based on conditions or key presses.

Roller

Configuration and control of the roller function via sockets and parameters.

Thread Clamp

Enabling and configuring the thread clamp function with various parameters.

Thread Trimming Operation

Setup and operation of the thread trimming and thread wiper functions.

Thread Trimmer

Details on thread trimmer signal activation, stop times, and delays.

Thread Wiper

Configuration of the thread wiper function, including its active time.

Thread Tension Release

Enabling thread tension release with time lags relative to the thread trimmer.

2 nd Thread Tension Release (FSPL2)

Configuration of the second thread tension release function.

Thread Tension Reduction

Activating and configuring thread tension reduction.

Coupling Thread Tension Release with the Sewing Foot

Linking thread tension release with sewing foot lifting actions.

Coupling Thread Tension Reduction with High Lift for Walking Foot; Speedomat

Linking thread tension reduction with high lift and speedomat.

Seam with Stitch Counting

Programming and operating seams using stitch counting.

Number of Stitches for a Seam with Stitch Counting

Setting the number of stitches for a seam with stitch counting.

Stitch Counting Speed

Setting the speed for stitch counting operations.

Free Seam and Seam with Light Barrier

Configuration and operation of free seams and seams using a light barrier.

Light Barrier

Setup and operation of the light barrier module for fabric sensing.

Speed after Light Barrier Sensing

Setting the speed after the light barrier detects fabric.

General Light Barrier Functions

Overview of general functions and parameters related to the light barrier.

Reflection Light Barrier LSM001 A

Specific settings for the LSM001A reflection light barrier module.

Automatic Start Controlled by Light Barrier

Enabling automatic sewing start based on light barrier sensing.

Light Barrier Filter for Knitted Fabrics

Using a filter for the light barrier function with knitted fabrics.

Needle Up;Down; Single Stitch

Configuration of needle position control and single stitch functions.

F1;F2 Function Key Assignment on the V810;V820 Control Panels

Assigning functions to the F1 and F2 keys on the control panels.

Signal Output Position 2

Details on signal output for position 2, suitable for counters.

Signal Output 512 Impulses per Rotation

Details on signal output for handwheel rotation, suitable for counters.

Actuator

Information on the actuator connected to the pedal or other sockets.

Acoustic Signal

Configuration of acoustic signals for machine run blockage or thread monitor.

Master Reset

Procedure for resetting all parameters to factory default settings.

Input and Output Function Test

Function Test with the V810;V820 Control Panel

Performing input and output function tests using the control panels.

Error Displays

Operating Elements of the V810 Control Panel

Operating Elements of the V820 Control Panel

Efka vario dc DA82GA3312 Specifications

General IconGeneral
BrandEfka
Modelvario dc DA82GA3312
CategoryControl Systems
LanguageEnglish

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