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EHRLE HSC 723 Series User Manual

EHRLE HSC 723 Series
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Hochdruck-Reinigungs-Systeme High-Pressure-Systems
1
Betriebsanleitung - Operating Instruction
Stationäre Hochdruckreiniger
Heißwasser
Stationary High Pressure Cleaners
Hotwater
Typen - Series
HSC 723 (-ST) - HSC 1140 (-ST) - HS 1240 (-ST) - ölbeheizt/oilheated
HSC 840 (-ST) - HSC 1140 (-ST) - elektrisch beheizt/elect. heated
HSC 1140 -ST - gasbeheizt / natural gas-heated
2. Au age 06.10.2010 - 2. Edition 06.10.2010 © EHRLE GmbH 2010. Alle Rechte vorbehalten.
VORSICHT: Zur Inbetriebnahme der Hochdruckreiniger die Betriebsanleitung beachten.
WARNING: Observe Operating Instruction for commissioning the High Pressure Cleaners.

Table of Contents

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EHRLE HSC 723 Series Specifications

General IconGeneral
BrandEHRLE
ModelHSC 723 Series
CategoryPressure Washer
LanguageEnglish

Summary

Technical Description

General Information

Overview of stationary High Pressure Cleaners and their categories (HS, HSE, HSG).

Product Utilization

Details applications for car dealers, transport companies, food industry, hospitals, etc.

Stationary Cleaner Overview

General installation example for series HS, including model list.

Technical Data for HS/HSC Series

Detailed specifications for HS 623, HS 840, HS 1040, HSC 623, HSC 1040 models.

Technical Data for HS 1240 and HSG 1240

Detailed specifications for HS 1240 and HSG 1240 models.

Technical Data for HSE Series

Detailed specifications for HSE 800 and HSE 1000 models.

Functionality of HS and HSC Series

Detailed explanation of water flow and component operation for HS and HSC models.

Functionality of HSE Series

Detailed explanation of water flow and component operation for HSE models.

Functionality of HSG Series

Detailed explanation of water flow and component operation for HSG models.

Commissioning and Operation

Accident Prevention Precautions

Essential safety measures and PPE required during operation.

High Pressure Cleaner Installation

Guidelines and procedures for properly installing the high pressure cleaner unit.

General Installation Guidelines

Specifies requirements for qualified personnel and safe installation environments.

Central Unit Location

Recommendations for placing the central unit in a protected, dry, and accessible environment.

Central Unit Installation Methods

Details on floor mounting and wall mounting procedures for the central unit.

Electrical Connection

Instructions for safe and compliant electrical hookup, including cable and fuse specs.

Water Supply Connection

Requirements for clean water supply, capacity, pressure, and connecting hoses.

Fuel Oil Supply Installation (Series HS)

Procedures for installing the fuel oil container and pipes for HS series.

Natural Gas Supply Installation (Series HSG)

Guidelines for connecting natural gas or LPG supply to HSG series.

Detergent Supply Installation

Instructions for connecting detergent containers and controlling flow.

High Pressure Pipe Installation

Specifications and regulations for installing high-pressure piping systems.

Cleaning Equipment Installation

Recommendations for using original EHRLE hoses and connecting cleaning accessories.

Remote Control Installation

Guidance on installing remote controls for convenient operation and emergency shut-off.

Self Service Coin Acceptor Installation

Instructions for installing and operating the coin acceptor for self-service use.

Chimney Installation (Series HS/HSG)

Requirements and recommendations for installing exhaust chimneys for HS and HSG units.

Initial Commissioning and Operation

Steps for first-time startup, including checks and adjustments for burners.

Pre-Commissioning Checks

Essential steps before initial operation, including oil level checks and chimney assembly.

Oil Burner Check and Adjustment

Procedure for inspecting and adjusting the oil burner for HS and HSC models.

Gas Burner Check and Adjustment

Procedure for inspecting and adjusting the gas burner for HSG models.

High Pressure Cleaner Commissioning

Detailed steps for starting up the machine, including safety warnings and thermostat settings.

Operation via Self-Service Coin Acceptor

Instructions for initiating operation using the self-service coin acceptor.

Applying Cleaning Detergent

Guidelines for using cleaning agents, environmental protection, and mixing procedures.

Decommissioning the Cleaner

Steps to safely shut down and prepare the high pressure cleaner for storage or maintenance.

Maintenance and Repair

Cleaner Care

General advice on cleaning and protecting the high pressure cleaner.

Cleaning Procedures

Instructions for safely cleaning the machine, emphasizing decommissioning first.

Antifreeze Protection

Measures to protect the cleaner from freezing temperatures.

Scheduled Maintenance

Periodic maintenance tasks to ensure operational safety and longevity.

Daily Maintenance Tasks

Checks to be performed daily or after approximately 8 hours of operation.

Weekly Maintenance Tasks

Checks to be performed weekly or after approximately 40 hours of operation.

Monthly Maintenance (Series HS)

Specific monthly tasks for HS series, including flame tube inspection and filter checks.

Six-Monthly Maintenance

Tasks to be performed every six months or as needed, like nozzle replacement.

Yearly Maintenance Tasks

Annual checks including heat coil cleaning and annual safety inspections.

Gearbox Oil Change

Procedure for changing the oil in the high pressure pump gearbox.

Descaling Procedure

Steps to remove scale buildup to maintain performance and prevent damage.

High Pressure Hose Inspection

Safety checks for high pressure hoses to prevent dangerous leaks or bursts.

Troubleshooting and Repair

Guidance on identifying and resolving common issues and component failures.

Troubleshooting Common Failures

Lists potential problems and their causes, like water overtemperature or no start.

Gas-Burner Safety Instructions

General Working Instructions

Follow safety regulations and legal requirements when working with gas burners.

Response to Gas Leaks

Crucial steps to take immediately if a gas smell is detected to prevent explosions.

Wiring Diagrams

Wiring Diagram HS 623-1040 (Sheet 1)

Electrical schematic for HS 623, HS 840, HS 1040, Sheet 1 of 3.

Wiring Diagram HSE 800 18kW (Sheet 1)

Electrical schematic for HSE 800, 18 kW, Sheet 1 of 3.

Wiring Diagram HSE 1000 24kW (Sheet 1)

Electrical schematic for HSE 1000, 24 kW, Sheet 1 of 3.

Wiring Diagram HSE 1000 30kW (Sheet 1)

Electrical schematic for HSE 1000, 30 kW, Sheet 1 of 3.

Wiring Diagram HSG 1240 (Sheet 1)

Electrical schematic for HSG 1240, Sheet 1 of 3.

Wiring Diagram HS 623-1040 (Sheet 2)

Electrical schematic for HS 623, HS 840, HS 1040, Sheet 2 of 3.

Wiring Diagram HSE 800/1000 (Sheet 2)

Electrical schematic for HSE 800/1000 series, Sheet 2 of 3.

Wiring Diagram HSG 1240 (Sheet 2)

Electrical schematic for HSG 1240, Sheet 2 of 3.

Wiring Diagram HS/HSE/HSG (Sheet 3)

Electrical schematic for HS, HSE, HSG series, Sheet 3 of 3.

Spare Parts Catalogue

Stationary Cleaner Parts

Lists components for stationary high pressure cleaners, hot water models.

Hotwater Cleaner Components (Sheet 1)

Detailed parts breakdown for hot water stationary cleaners, part 1 of 2.

Hotwater Cleaner Components (Sheet 2)

Detailed parts breakdown for hot water stationary cleaners, part 2 of 2.

Oil Burner Parts (Series HS)

Exploded view and part list for the oil burner in HS series.

Heating Coil & Float Container Parts

Parts list for the heating coil and float container assembly in HS series.

Safety Parts

Components related to the safety group of the high pressure cleaner.

Boiler Components

Parts breakdown for electric boilers (HSE) and gas boilers (HSG).

Electric Boiler Parts (Series HSE)

Parts list for electric boilers used in HSE series units.

Gas Boiler Parts (Series HSG)

Parts list for gas boilers used in HSG series units.

Unloader Valve Parts

Detailed breakdown of the unloader valve components.

Pump Parts HS 623/840

Exploded view and part list for pumps used in HS 623 and HS 840 models.

Pump Crankcase Parts HS 623/840

Detailed parts for the pump crankcase of HS 623 and HS 840.

Pump Parts HS 1040

Exploded view and part list for the pump used in HS 1040 model.

Pump Parts HSE 1000/HSG 1240

Exploded view and part list for pumps used in HSE 1000 and HSG 1240.

Pump Parts HS 1240

Exploded view and part list for the pump used in HS 1240 model.

Pump Parts HSE 800

Exploded view and part list for the pump used in HSE 800 model.

Terminal Boxes

Terminal Box HS 623-1240

Diagram and parts list for the terminal box of HS 623, HS 840, HS 1040, HS 1240.

Terminal Box HSG 1240

Diagram and parts list for the terminal box of HSG 1240.

Terminal Box HSE 800 18kW

Diagram and parts list for the terminal box of HSE 800, 18 kW.

Terminal Box HSE 800/1000 24kW

Diagram and parts list for HSE 800/1000, 24 kW terminal boxes.

Terminal Box HSE 1000 30kW

Diagram and parts list for the terminal box of HSE 1000, 30 kW.

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