EasyManua.ls Logo

ELABO G7-1G - User Manual

ELABO G7-1G
139 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
TestSystems
Service
Calibration at ELABO
Calibration at customer premises
Test units on loan
ELABO GmbH, Hotline ++49 7951/307-202
www.elabo-testsysteme.com
Operating Manual
AC Combi-Tester
G7-1G/-1T
G7-1H/-1U
Full-electronic
combi-tester HV,IS,PE

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ELABO G7-1G and is the answer not in the manual?

Summary

1. INTRODUCTION

Info about device versions and options

Details on device variants and optional features that enhance performance range.

General Information

Guidance on using the manual for familiarization, correct, cost-effective, and safe operation.

Abbreviations and Symbols

Explanation of common abbreviations and symbols used in the manual.

Short Description of the Testers

Overview of tester types (G7-1G, G7-1T) and their modular design and capabilities.

Standards Supported

List of standards the device supports for testing.

Name Plate

Information about the device's name plate and its location.

2 SAFETY REGULATIONS

Safety Instructions

General safety guidelines, operator qualifications, and precautions for safe use of the tester.

Markings for Safety Instructions and Warnings

Explanation of safety symbols and danger zone markings.

Use as per Specifications and Exclusion of Liability

Guidelines on intended use, modifications, and ELABO's liability exclusion.

General Rules of Conduct and Safety Instructions

Rules for safe operation, malfunction handling, and managerial responsibilities.

Protective Facilities; Emergency Off

Procedures for checking and using safety features and emergency stop functions.

Operator Qualifications

Requirements for operator training, instruction, and responsibilities.

Information on the High Voltage

Warnings and safety measures related to high voltage testing up to 5000V AC.

Discharging Test Objects with Internal Capacitance

Safety procedures for discharging test objects with internal capacitance due to stored charge.

3 PUTTING INTO OPERATION

Transport and Installation

Instructions for safe transport, unpacking, and installation of the tester.

Ambient Conditions

Permitted operating environments regarding dust, flammability, humidity, and temperature.

Installation in Housing or Rack

Guidance on securely installing the device in a housing or rack.

Connection to the connection box; connection panel; test system

Principles of connecting the tester via a connection box for HV testing.

Mains CONNECTION

Information on connecting the device to the mains supply, including fuse protection.

USING AND CONTROLLING

Methods of operation (stand-alone, rack, manual, external control) and safety circuit requirements.

Operating Touch Display

Overview and operation of the touchscreen interface.

Switching on

Procedure for powering on the device, including prerequisite checks and boot sequence.

STATE past switch ON HV;IS

Overview of device states and operating modes (front panel, DA interface, RS232/Ethernet/USB).

SAFETY CIRCUITS SK1 and SK2

Information on the two safety circuits and their function for enhancing safety.

4 OPERATING MODES

Voltages and currents (special devices are different)

Overview of operating modes (PE, HV, IS) with their respective voltages and currents.

FAST-START-MODE OR NORMAL-MODE

Diagram illustrating the choice between Fast-Start and Normal modes for test sequences.

Normal-Mode Test sequence

Flowchart detailing the steps involved in a Normal-Mode test sequence.

HV;IS-test normal mode

Detailed flowchart for the HV/IS test within Normal Mode.

PE-test normal mode

Detailed flowchart for the PE-test within Normal Mode.

Fast-Start-Mode test sequence

Flowchart detailing the steps for executing a Fast-Start-Mode test sequence.

Fast-Start-Mode PE-HV-ISO-Test

Flowchart for the combined PE-HV-ISO test sequence in Fast-Start-Mode.

5 ERROR MESSAGES

6 CONNECTIONS; INTERFACES

Power connections

Details on high voltage power connections (X2, X3, X12) and their functions.

PE-Conductor Test (Rx)

Description of connections for PE conductor measurement (X10, X11).

INTERFACES

Information on various interfaces like Ethernet, USB, RS232, and Service interface.

Ethernet-INTERFACE X9

Description of the standard Ethernet interface for control and firmware updates.

RS232 INTERFACE X9

Information on the optional RS232 interface and its pin assignments.

DIGITAL INTERFACE X7

Details on the 25-pin digital interface X7 for safety circuits and external control.

INPUTS

Explanation of how to achieve a 'High' signal on digital inputs and voltage requirements.

XS8 - Expanded digital;analog interface (option)

Overview of the expanded interface with digital and analog I/O capabilities.

High voltage connector X3

Pin assignment and function of the 7-pole Krönes high voltage connector X3.

PE-Test probe 94-4 S control connector X11

Pin assignment and function of the connector for the PE-test probe.

7 ACCESSORIES AND ATTACHMENTS

TEST CABINET (OPTION)

Information on operating the tester with a test cabinet and its connection.

WARNING LIGHTS 94-2 C; F9-1 A

Details on connecting warning lamps for high voltage tests.

TEST PROBES 94-2 A

Information on using safety test probes for manual testing.

8 MAINTENANCE AND CARE

FUSE REPLACEMENT

Procedure for replacing fuses, including type and safety precautions.

CARING FOR THE HOUSING

Instructions for cleaning the device housing.

CARING FOR THE TOUCHSCREEN DISPLAY

Instructions for cleaning the touchscreen display.

9 TECHNICAL DATA

Device-specific TECHNICAL DATA

Detailed technical specifications for different device variants (G1-1G, G1-1T, G1-1H, G1-1U).

Common TECHNICAL DATA DC- devices

General technical data for DC devices, including connections and memory.

10 Touchscreen display menu system

General

Overview of the touchscreen menu system and how it operates.

Main menu

Display of the main menu options: Manual test, Parameter set, Test plans, Device settings.

Manual test

Procedure for performing manual tests, including password entry and parameter display.

PARAMETER SET MANAGEMENT

Overview of creating and editing parameter sets.

Test plan Management and Automatic testing

Overview of managing test plans and performing automatic tests.

Automatic test

Procedure for starting and executing automatic tests.

Fault handling Auto Test

Procedure for handling faults during automatic tests, including repeating steps or aborting.

Setup (Device parameter)

Procedure for setting device parameters and operating parameters via the setup menu.

11 Test parameter

Parameters for high voltage test

Settings for high voltage tests, including test mode, voltage range, and run-up.

Parameters insulation resistance test ISO

Settings for insulation resistance tests, including test mode, voltage, and run-up.

Setting parameters protective earth conductor test (PE)

Parameters for protective earth conductor (PE) tests according to relevant standards.

Setting parameters Burn (Option)

Parameters for the Burn test option, used for locating insulation faults.

Time-Step

Procedure for inserting time steps to interrupt test sequences.

CALCULATION OF THE IDLE TIME (HV; ISO)

Method for calculating idle time during HV/ISO tests with and without ramp-up.

12 OPTIONAL OUTPUTS; INPUTS

Base settings Outputs;Inputs

Base settings for digital and analog inputs/outputs, including naming and scaling.

Digital Output;Input Setup

Procedure for defining self-explanatory names for digital outputs/inputs.

Analog Outputs;Inputs

Procedure for defining self-explanatory names, units, and final values for analog outputs/inputs.

Additional digital interface Option G7-1 E06

Details on the additional digital interface with 6 digital outputs.

Expanded digital;analog interface Option G7-1 E07

Information on the expanded interface with 16 digital outputs, 8 digital inputs, 2 analog outputs, 3 analog inputs.

Create parameter blocks

Procedure for creating parameter blocks for inputs/outputs.

Digital Outputs

Setting digital output states (on/off) for controlling relays or digital inputs.

Analog Output

Configuring analog outputs for generating nominal values or control signals.

Digital Inputs (Input)

Using digital inputs for monitoring switches or digital outputs.

Analog Inputs

Configuring analog inputs for monitoring values and setting limit values.

Create Test plans (Input;Output)

Procedure for creating test plans by inserting input/output parameter blocks.

Load and execute test plans (Input;Output)

Procedure for loading and executing test plans in manual or automatic mode.

Start;execute test plan (auto- mode)

How to start automatic test plan execution.

Read digital input

Procedure for reading digital input states and checking against settings.

Read analog input

Procedure for reading analog input values and checking against limits.

Set digital output

Procedure for setting digital output states defined in the parameter set.

Set analog output

Procedure for setting analog output states and voltage values.

Start;execute test plan (step mode)

Procedure for starting test steps manually in step mode.

13 ELABO Lite-Software

Flash-Programer für Firmware Update

Procedure for updating firmware using the Flash programmer.

Result Explorer;Messwertspeicher auslesen

Function for reading and displaying stored test results.

RS-Config; Serial interface RS232

Function for scanning COM ports and establishing connection with ELABO devices.

14 FAST START MODE

Requirements for use of the Fast-Start Mode

Conditions and prerequisites for using the Fast-Start Mode effectively.

Restrictions on fast-start mode

Limitations and restrictions applicable when using the fast-start mode.

14.1 FAST START MODE OVERVIEW

14.2 FAST-START-MODE STATUS DISPLAY

15 Over view Options

15.1 Option E03 Safety current limitation AC-tester

EU-Konformitätserklärung

Load characteristic current-limited

ELABO G7-1G Specifications

General IconGeneral
BrandELABO
ModelG7-1G
CategoryTest Equipment
LanguageEnglish

Related product manuals