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Elenco Electronics AM/FM-108TK User Manual

Elenco Electronics AM/FM-108TK
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AM/FM RADIO KIT
MODEL AM/FM-108TK
14 TRANSISTORS, 5 DIODES
Assembly and Instruction Manual
Cop
yr
ight © 2004, 2000 b
y Elenco
®
Electronics
, Inc.
All r
ights reser
ved. Revised 2004 REV-H 753508T
No par
t of this book shall be reproduced b
y an
y means;
electronic
, photocopying, or otherwise without written permission from the publisher.
Elenco
®
Electronics, Inc.

Table of Contents

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Elenco Electronics AM/FM-108TK Specifications

General IconGeneral
TypeAM/FM Radio Kit
TuningAnalog
FM Frequency Range88 - 108 MHz
AM Frequency Range530 - 1600 kHz
AntennaTelescopic
Headphone JackYes
SpeakerIncluded

Summary

IDENTIFYING COMPONENT VALUES

RESISTOR COLOR CODES

Guide to identifying resistor values using color bands and their meanings.

CAPACITOR MARKINGS

Explanation of how capacitor values and tolerances are printed.

INTRODUCTION AND GENERAL DISCUSSION

THEORETICAL OVERVIEW

Explains the superheterodyne design and the breakdown into 9 assembly sections.

CONSTRUCTION AND SOLDERING

SAFETY PROCEDURES

Essential safety precautions to follow during soldering and assembly.

GOOD SOLDERING PRACTICES

Illustrates good and poor soldering connections for successful assembly.

SEMICONDUCTOR TESTING

TRANSISTOR TEST PROCEDURE

Guides on how to test NPN and PNP transistors using an ohmmeter.

DIODE TEST PROCEDURE

Instructions for testing diodes using an ohmmeter to check forward and reverse bias.

SECTION 1 AUDIO AMPLIFIER

AUDIO AMPLIFIER PURPOSE AND OPERATION

Describes the function of the audio amplifier stage in increasing audio power.

SECTION 1 ASSEMBLY INSTRUCTIONS

COMPONENT INSTALLATION GUIDE

Detailed instructions for installing components on the PC board for Section 1.

SECTION 1 STATIC MEASUREMENTS

POWER TEST

Tests the circuit's idle current draw with power ON.

OUTPUT BIAS TEST

Checks the voltage at TP1 to ensure proper operation.

SECTION 1 DYNAMIC MEASUREMENTS

TRANSISTOR BIAS TEST

Measures transistor bias voltages for correct operation.

DC GAIN CALCULATION

Explains and guides the calculation of the audio amplifier's DC gain.

SECTION 1 DYNAMIC MEASUREMENTS (CONT.)

AC GAIN MEASUREMENT

Guides on measuring the AC gain of the audio amplifier circuit.

SECTION 1 DYNAMIC MEASUREMENTS (CONT.)

AC BANDWIDTH DETERMINATION

Procedure to measure the audio amplifier's AC bandwidth using an oscilloscope.

SECTION 1 DYNAMIC MEASUREMENTS (CONT.)

DISTORTION AND POWER OUTPUT

Tests for distortion, maximum power output, and amplifier efficiency.

SECTION 2 AM DETECTOR AND AGC STAGE

STAGE OPERATION AND FUNCTION

Explains the AM detector's role in changing IF to audio and AGC's function.

SECTION 2 ASSEMBLY AND TESTS

ASSEMBLY INSTRUCTIONS

Instructions for installing components for the AM detector and AGC stage.

STATIC MEASUREMENTS

Tests to verify component installation and voltage levels.

SECTION 2 DYNAMIC MEASUREMENTS

AM DETECTOR AND AGC TEST

Tests the AM detector and AGC circuit functionality.

SYSTEM CHECK PROCEDURE

Verifies overall system performance after stage assembly.

SECTION 3 SECOND AM IF AMPLIFIER

IF AMPLIFIER FUNCTION AND RESPONSE

Explains the role of the second IF amplifier in gain and selectivity.

SECTION 3 ASSEMBLY AND TESTS

ASSEMBLY INSTRUCTIONS

Instructions for installing components for the second AM IF amplifier.

STATIC MEASUREMENTS

Tests to verify bias voltage for transistor Q9.

SECTION 3 DYNAMIC MEASUREMENTS

AC GAIN AND BANDWIDTH

Measures AC gain and bandwidth of the second AM IF amplifier.

SECTION 4 FIRST AM IF AMPLIFIER

IF AMPLIFIER OPERATION AND GAIN

Explains the first IF amplifier's function, AGC impact, and gain.

SECTION 4 ASSEMBLY AND TESTS

ASSEMBLY INSTRUCTIONS

Instructions for installing components for the first AM IF amplifier.

STATIC MEASUREMENTS

Tests for Q8 base bias and current to ensure proper operation.

SECTION 4 DYNAMIC MEASUREMENTS

AC GAIN AND AGC ACTION

Measures AC gain and tests the AGC circuit's effect on signal level.

SECTION 5 AM MIXER, OSCILLATOR, ANTENNA

HETERODYNING AND IF PRODUCTION

Explains how radio waves are mixed with local oscillator for IF signal.

SECTION 5 ASSEMBLY AND TESTS

STATIC MEASUREMENTS

Tests for Q7 bias voltage and checks for oscillation.

Q7 BIAS

Measures DC voltage at the base of transistor Q7 for bias verification.

SECTION 5 DYNAMIC MEASUREMENTS

AM OSCILLATOR CIRCUIT TESTING

Tests the AM oscillator circuit's output and tuning behavior.

AM FINAL ALIGNMENTS

ALIGNMENT WITHOUT TEST EQUIPMENT

Procedure for aligning IF, Detector, and Oscillator stages without test equipment.

AM FINAL ALIGNMENTS (CONT.)

ALIGNMENT WITH TEST EQUIPMENT

Procedure for aligning IF amplifiers using RF generator and oscilloscope.

AM FINAL ALIGNMENTS (CONT.)

ANTENNA ALIGNMENT

Adjusting antenna coil and trimmer for optimal AM reception and tracking.

AM RADIO HIGHLIGHTS

DC VOLTAGES AND TEST CONDITIONS

Provides DC voltage readings for troubleshooting the AM section.

QUIZ - AM SECTION

PARTS LIST FOR FM SECTION

SECTION 6 THE FM RADIO

FM RATIO DETECTOR OPERATION

Explains the function and operation of the FM ratio detector circuit.

SECTION 6 ASSEMBLY AND TESTS

ASSEMBLY INSTRUCTIONS

Instructions for installing components for the FM radio section.

STATIC MEASUREMENTS

Tests for FM voltage and transistor current.

SECTION 6 DYNAMIC MEASUREMENTS

FM VOLTAGE AND TRANSISTOR CURRENT

Measures FM stage voltage and calculates transistor Q6 current.

SECTION 6 DYNAMIC MEASUREMENTS (CONT.)

AC GAIN

Measures the AC gain of the ratio detector circuit.

RATIO DETECTOR ALIGNMENT

Procedures for aligning the FM ratio detector using various methods.

SECTION 7 SECOND FM IF AMPLIFIER

IF AMPLIFIER FUNCTION AND BANDWIDTH

Explains the second FM IF amplifier's role in gain and bandwidth.

SECTION 7 ASSEMBLY AND TESTS

ASSEMBLY INSTRUCTIONS

Instructions for installing components for the second FM IF amplifier.

STATIC TESTS

Tests for Q5 bias voltage.

SECTION 7 DYNAMIC MEASUREMENTS

AC GAIN AND BANDWIDTH

Measures AC gain and bandwidth of the second FM IF amplifier.

SECTION 8 FIRST FM IF AMPLIFIER

IF AMPLIFIER OPERATION AND GAIN

Explains the first FM IF amplifier's gain and operation.

SECTION 8 ASSEMBLY AND TESTS

ASSEMBLY INSTRUCTIONS

Instructions for installing components for the first FM IF amplifier.

STATIC TESTS

Tests for Q4 bias voltage.

SECTION 8 DYNAMIC MEASUREMENTS

AC GAIN AND BANDWIDTH TEST

Measures AC gain and bandwidth of the first FM IF amplifier.

SECTION 9 FM MIXER, OSCILLATOR, ANTENNA

MIXER ASSEMBLY AND IF PRODUCTION

Explains mixer operation and how the IF signal is produced.

SECTION 9 DYNAMIC MEASUREMENTS

BANDWIDTH TEST

Measures the bandwidth of the FM oscillator circuit.

FM OSCILLATOR ASSEMBLY INSTRUCTIONS

Instructions for assembling the FM oscillator components.

SECTION 9 ASSEMBLY AND TESTS

STATIC MEASUREMENTS

Tests for Q2 bias and the AFC circuit's function.

Q2 BIAS AND AFC

Measures Q2 bias and explains AFC voltage's effect on oscillator.

SECTION 9 RF AMPLIFIER ASSEMBLY INSTRUCTIONS

FM FINAL ALIGNMENTS

ALIGNMENT WITH NO TEST EQUIPMENT

Steps for aligning IF, Detector, and Oscillator without test equipment.

FM FINAL ALIGNMENTS (CONT.)

IF ALIGNMENT

Aligns the FM IF amplifiers to achieve maximum gain.

DETECTOR ALIGNMENT

Optimizes the ratio detector alignment for best performance.

OSCILLATOR ALIGNMENT

Sets the FM oscillator range for optimal frequency tracking.

FM FINAL ALIGNMENTS (CONT.)

RF ALIGNMENT

Aligns the RF stage to track the FM oscillator for optimal reception.

FM RADIO HIGHLIGHTS

DC VOLTAGES AND TEST CONDITIONS

Provides DC voltage readings for troubleshooting the FM section.

SPECIFICATIONS

Lists technical specifications for audio, AM, and FM radio performance.

QUIZ - FM SECTION

AM/FM-108T RADIO BAFFLE

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