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EMG ELDRO Ed 12/4 - User Manual

EMG ELDRO Ed 12/4
83 pages
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Assembly manual
General designation
ELDRO
®
electro-hydraulic lifting thrusters
Type designation
Ed 12 to Ed 630 standard range and special designs (three-phase voltage version)
Date:
01/2020
EMG Automation GmbH, Industriestr. 1, D-57482 Wenden / Germany

Table of Contents

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Summary

General Information

About This Assembly Manual

Details on the manual's purpose, basis and accessibility for safe operation.

Manufacturer Information

Contact information and location of EMG Automation GmbH.

Manual Validity

Manual's correspondence to thruster state and rights for technical changes.

Further Applicable Documents

Requirement to observe documents listed in the appendix.

Formal Information

Copyright information and reprint permissions.

Format Conventions

Explanation of formatting used in the manual, including warning notices.

Structure of Warning Notices

Details on hazard signs, source of danger, consequences and measures.

Terms and Abbreviations

Glossary of terms and abbreviations used in the manual.

Safety Precautions

Intended Use

Describes ELDRO® thrusters' application in industrial systems and as actuators.

Unintended Use

Prohibits any use not specified as intended and discusses foreseeable misuse.

Staff Qualifications

Requirements for personnel operating and maintaining the ELDRO® thrusters.

Qualified Personnel

Knowledge and experience required for industrial mechanics and specialists.

Qualified Electrician

Qualifications for electrical specialists working on systems.

Maintenance Staff

Expertise needed for maintenance tasks on the thruster.

Responsible Staff

Table outlining staff qualifications for specific tasks.

Personal Protective Equipment

Specifies essential PPE for safe operation and maintenance.

Electrical Equipment Safety

Safety rules and procedures for working with electrical components.

Process Media Handling

Handling precautions for hydraulic fluids and related substances.

Modifications Policy

Conditions for making changes to ELDRO® components.

Spare and Wear Parts

Guidelines on using original or approved spare parts.

Technical Data

Type Designation and Type Key

Explains the structure of ELDRO® type designations and their components.

Type Plate Specifications

Details the information provided on the thruster's type plate.

Characteristics Overview

Presents performance data and specifications for various ELDRO® models.

Dimensions

Provides detailed dimensional drawings and measurements for ELDRO® thrusters.

Type Ed 12 Dimensions

Specific dimensions for the ELDRO® Type Ed 12.

Type Ed 23 to Ed 25 Dimensions

Dimensional data for ELDRO® thrusters of Type Ed 23 and Ed 25.

Type Ed 30 Dimensions

Detailed dimensions for ELDRO® thrusters of Type Ed 30.

Types Ed 50, Ed 80, Ed 125 Dimensions

Dimensions for ELDRO® thrusters of Type Ed 50, Ed 80, and Ed 125.

Types Ed 121 to Ed 501 Dimensions

Dimensional information for ELDRO® thrusters from Type Ed 121 to Ed 501.

Type Ed 350 Dimensions

Specific dimensions for ELDRO® thrusters of Type Ed 350.

Type Ed 630 Dimensions

Dimensional data for ELDRO® thrusters of Type Ed 630.

Airborne Sound Emissions

Specifies the sound pressure level of ELDRO® thrusters.

Operating Conditions

Outlines environmental and operational parameters for ELDRO® thrusters.

Ambient Temperature

Operating behavior of thrusters based on ambient temperature ranges.

Air Humidity

Permissible air humidity levels for thruster operation.

Aggressive Ambient Conditions

Requirements for use in environments with aggressive conditions.

Voltage and Frequency Tolerances

Allowed variations in voltage and frequency during operation.

Installation Height

Maximum permissible installation altitude for the thrusters.

Functional Description

Mechanical Layout

Describes the structural components and their arrangement within the thruster.

Type Group 1 Mechanical Layout

Illustrates and explains the mechanical layout for Type Group 1.

Type Group 3 Mechanical Layout

Details the mechanical layout for ELDRO® thrusters in Type Group 3.

Type Group 4 Mechanical Layout

Explains the mechanical configuration for ELDRO® thrusters in Type Group 4.

Type Group 5 Mechanical Layout

Provides the mechanical layout description for Type Group 5 thrusters.

Electrical Equipment

Outlines the drive motor and power supply connection details.

Functional Description (Operation)

Explains how the hydraulic pump, piston, and lifting rod generate force.

Transport and Storage

Transport Procedures

Safety precautions and procedures for transporting ELDRO® thrusters.

Storage Guidelines

Recommendations for storing ELDRO® thrusters to maintain their condition.

Assembly and Installation

Assembly Process

General safety guidelines and requirements for assembling ELDRO® thrusters.

Permissible Installation Positions

Illustrates allowed vertical, horizontal, and angled mounting orientations.

Installing the ELDRO Thruster

Step-by-step instructions for physically mounting the thruster.

Electrical Connection

Safety protocols and procedures for connecting the thruster electrically.

Junction Box and Terminal Diagram

Shows the internal wiring and terminal layout for motor connections.

Earthing Conductor Connection

Explains the importance and method of connecting the earthing conductor.

Power Supply Connection

Guidance on connecting the main power supply to the thruster.

ELDRO Thrusters with Additional Heating

Instructions for connecting thrusters equipped with optional heating elements.

Adjusting the Valves

Procedures for adjusting lifting and lowering times using integrated valves.

Adjustment Screw Location

Identifies the physical location of adjustment screws on the housing.

Changing Set and Reset Time

Details the process of modifying lifting and lowering times.

Completing Assembly

Final checks after assembly, including earthing conductor consistency.

Notes on Operation

Pre-Start-Up Checks

Pre-operation checks to ensure correct setup and conditions.

Help with Malfunctions

Faults and Troubleshooting

Lists common faults, their possible causes, and recommended solutions.

Maintenance

Maintenance Tasks

General safety precautions and procedures for performing maintenance.

Operating Fluid

Information on the type and quantity of operating fluid for ELDRO® thrusters.

Checking Operating Fluid

How to check the fluid level and ensure correct fill height.

Seals Inspection

Requirements for checking thruster seals for leaks.

Maintenance Schedule

Recommended intervals and tasks for routine maintenance.

Maintenance Classification

Guidelines for classifying maintenance based on safety and operating profiles.

Disassembly

Disconnecting Electrical Connections

Safety procedures for safely disconnecting electrical components.

Removal Procedure

Steps for safely removing the ELDRO® thruster from its installation.

Disposal

Disposal Considerations

Guidelines for the proper disposal of ELDRO® thrusters and their components.

Lists

Index of Figures

A list of all figures and their corresponding page numbers.

Index of Tables

A list of all tables and their corresponding page numbers.

Appendix

EC Declaration of Incorporation

Declaration of conformity with relevant EU directives for the product.

Further Applicable Documents

References to other documents relevant to the ELDRO® thrusters.

EMG ELDRO Ed 12/4 Specifications

General IconGeneral
BrandEMG
ModelELDRO Ed 12/4
CategoryOutboard Motor
LanguageEnglish

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