EMMO E-MINI PRO - User Manual

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Overview

Important Technical Specifications
Usage Features
Maintenance Features

The EMMO E-MINI PRO is an electric bicycle designed for commuting and recreation, emphasizing environmentally-friendly transportation. It features a programmable sine-wave BLDC controller for enhanced performance, longer range, and reliability.

Important Technical Specifications:

Motor: Upper wattage limit of 500W.
Speed: Maximum speed of 32km/h.
Weight: Maximum weight of 120 kilograms (265 pounds).
Brake Distance: Less than 9 meters.
Wheel Diameter: Programmable range from 16-inch (410mm) to 29-inch (740mm), with a default setting of 26-inch (660mm).
Speed Limit: Default of 32km/h (20MPH for imperial units), adjustable between 0-100km/h.
Battery Charging Temperature: 0°C to 45°C.
Battery Storage Conditions: Temperature: -20 - 35°C, humidity ≤ 65%RH.
Charger Model: SSLC180V48M.
Charger Input: 120V~3.0A, 60Hz.
Charger Output: 48V --- 3.0A.
Torque Values (Recommended):
- Stem clamp bolts: 10 Nm (5 mm Allen)
- Stem faceplate bolts: 6 Nm (5 mm Allen)
- Stem angle adjustment bolt (side): 12 Nm (5 mm Allen)
- Stem angle adjustment bolt (bottom): 15 Nm (5 mm Allen)
- Speedometer clamp bolts: 3 Nm (3 mm Allen)
- Remote clamp bolt: 3 Nm (3 mm Allen)
- Throttle clamp bolt: 3 Nm (3 mm Allen)
- Shifter clamp bolt: 6 Nm (Phillips or flat head)
- Brake lever clamp bolts: 6 Nm (5 mm Allen)
- Caliper adapter to frame: 6-8 Nm (5 mm Allen)
- Caliper to adapter: 6-8 Nm (5 mm Allen)
- Brake pads to caliper: n/a (Cotter pin)
- Brake rotor to hub: 7 Nm (T25 Torx bit)
- Seat adjustment bolt: 15 Nm (6 mm Allen)
- Controller mounting bolts: 3 Nm (6 mm Allen)
- Frame cable cover bolts: tighten securely; do not overtighten (2.5 mm Allen)
- Rear axle nuts: 40 Nm (18 mm wrench)
- Torque arm bolt: 5 Nm (4 mm Allen)
- Derailleur hanger mounting bolt: 10 Nm (5 mm Allen)
- Derailleur mounting bolt: 10 Nm (5 mm Allen)
- Derailleur cable clamp bolt: 6-8 Nm (5 mm Allen)
- Pedal into crank arm: 35 Nm (15 mm pedal wrench)
- Crank arm removal info: n/a (Crank puller for square taper bottom bracket)
- Crank arm bolt into bottom bracket spindle: 35 Nm (8 mm Allen)
- Freewheel removal: n/a (Contact local dealer)
- Chainring bolts: 10 Nm (5 mm Allen)
- Kickstand mounting bolts: 8 Nm (5 mm Allen)
- Bottom bracket and cups: 60 Nm (BBT-22 Park Tool)
- Headlight/front fender mounting bolt: 6 Nm (5 mm Allen and 10 mm wrench)
- Fender mounting bolts (except at headlight): 6 Nm (4 mm Allen)
- Replaceable rear rack mounting bolts: 6 Nm (5 mm Allen)

Usage Features:

Display: The e-bike features a comprehensive display that shows:
- Headlight indicator
- Maintenance indicator
- Navigation indicator (connects to BIKEGO app via Bluetooth)
- Total distance traveled (ODO)
- Trip distance (TRIP)
- Pedal assist level (PAS)
- Average speed (AVG)
- Battery level indicator
- Bluetooth indicator
- Real-time speed
Navigation: Connects to the BIKEGO app on a smartphone via Bluetooth for turn-by-turn navigation, displaying upcoming turns, real-time speed, total distance, next turn distance, distance to destination, pedal assist level, and trip distance.
Control Buttons:
- Power Button: Turns the display and controller on/off (hold for 1 second). Used to confirm selections in menus.
- Plus (+) Button: Increases PAS level, navigates up in menus, toggles numbers for password entry.
- Minus (-) Button: Decreases PAS level, navigates down in menus, toggles numbers for password entry, activates walking mode (hold when stationary at PAS level 0).
Password Function: The e-bike can be secured with a power-on password (default 0000), which can be turned on, off, or modified.
Pedal Assist (PAS) Levels: Offers 0-5 gear levels, with 0 being no power output and 5 being the highest. Default is 0 when powered on.
Headlight and Taillight: Can be turned ON/OFF by holding the "+" button. The headlight indicator on the display lights up when active.
Walking Mode: Activated by holding the "-" button when stationary at PAS level 0. Provides boost at speeds less than 6km/h.
Display Settings:
- Unit Conversion: Switch between Metric (km/h) and Imperial (mile/h).
- Automatic Shutdown: Set auto-off time from 1 to 10 minutes, or disable.
- Trip Distance Clearance: Reset trip distance.
- Backlight Brightness: Adjust brightness from 10% to 100%.
- Light Sensitivity: Adjust sensitivity for auto headlight feature (Off/Low/Mid/High).
- Bluetooth Distance Level (BT RSSI Level): Ranges from 1 (near) to 5 (far).
Information Menu: Accesses details like wheel size, speed limit, display info (hardware/software versions), battery info (temperature, voltage, current, capacity, charge state), and error codes.
Language Selection: Choose between English, Español, and Deutsch.
Themes: Select from 4 different display themes.
Throttle: Gently push the lever downwards to accelerate.
Gear Shifter: Upper lever raises the gear (smaller numbers), button lowers the gear (bigger numbers).
Suspension Fork: Features an ABS+ lock for rigid fork or preload adjustment for softer ride.
Folding Mechanism: Allows the bike to be folded for storage or transport by adjusting handlebar height, unlocking the handlebar clamp, and folding the main frame.
Battery:
- Battery Strength Indicator: Shows current charge level when the power button is held.
- USB Port: For charging external devices.
- Fuse: Protects the electrical system from overcurrent/short circuits.
- Charging Port: Located on the battery, opened by pushing and rotating clockwise.
- Battery Lock: Three-position switch for Power On, Power Off, and Battery Lock.
- Removable Battery: Can be removed by taking off the seat post, inserting the key, pushing and turning to unlock, then lifting. Reinserted by aligning with the rail, locking, and replacing the seat post.

Maintenance Features:

Battery Safety Precautions: Use original/compatible batteries, inspect for damage, charge within 0-45°C, do not lift by connectors, do not overcharge (max 12 hours), avoid impact, water, heat, or open fire, do not open the pack.
Battery Disposal: Lithium batteries must be disposed of or recycled environmentally safely, not in household trash or fire.
Battery Storage: Disconnect from bike, charge regularly (at least monthly), store in a clean, dry, well-ventilated place away from corrosive materials, heat, and fire.
Charger Indicator: Red light during charging, green when fully charged. Charger may warm up during use.
Chain Cleaning/Lubrication: Put the bike on a stand, locate the chain, hold a clean cloth to it, turn the pedal to clean, then apply new bicycle chain oil.
Tire Pressure: Check regularly (recommended 30 PSI) to maintain service life and riding safety. Do not over-inflate.
Serial Number: Frame number is engraved on the neck of the frame. Motor number is on the motor cover plate or behind the sprocket.
Troubleshooting Guide: Provides solutions for common issues like insufficient battery, faulty connections, brake problems, damaged sensors, and wiring issues.
Warranty Policy: Two-year warranty for frame and motor (up to 4000km). One-year repair/part replacement for controller and other applicable components against manufacturer defects. Excludes wear-and-tear parts, damage from water/road salt, or misuse. Labour covered by the original store of purchase. Shipping costs for warranty items are the customer's responsibility unless otherwise agreed.
E-Bike Registration: Register the vehicle online to validate the warranty.