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DELUXE COMPAK 2000
ENERCON DELUXE COMPAK 2000 - User Manual
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2/13/2019
CORONA TREATING SYSTEM
DELUXE
COMPAK™ 2000
CE POWER SUPPLY
ML0112-5
01
-02
OWNERS REFERENCE MANUAL
MA
ILING ADDRESS:
Enercon Industries Co
rp.
P.O. Box 773
Menomonee
Falls,
W
I 53
052-
0773
SHIPPING A
DDRES
S:
Enercon Industries Co
rp.
W140 N9572 Fountai
n Blv
d.
Menomonee
Falls,
W
I 53
051
Phone: (262) 255
-6070
● Fax
: (262) 255
-
7784
●
Web Site: w
ww.enerconind.co
m
2
Table of Contents
Main Page
Table of Contents
2
Section 1 - Introduction
4
Safety and Warnings
4
Safety Precautions
5
General
6
Corona Treating System Description
6
INFORMATION and SAFETY LABELS (Figure 1)
7
Section 2 - Installation
8
Unpacking and Inspection
8
Documentation
8
Optional Equipment
8
Site Selection
8
Installation Guidelines
8
Power Supply
8
Lifting Guidelines
8
MOUNTING the POWER SUPPLY (Figure 2)
9
POWER SUPPLY WIRING ACCESS (Figure 3)
9
System Requirements
9
Temperature
9
Input Voltage
9
GROUNDING REQUIREMENT (Figure 4)
9
Control Wiring
10
REMOTE START/STOP (Figure 5)
10
LOSS of TREAT (LTI) and FAULT CONTACTS (Figure 6)
10
CUSTOMER INTERLOCK WIRING (Figure 7)
10
High Frequency Output Power Cables
11
REMOTE HIGH VOLTAGE TRANSFORMER (Figure 8)
11
MOUNTING the REMOTE HIGH VOLTAGE TRANSFORMER (Figure 9)
11
CONNECTING the FLEXIBLE HV CONDUIT (Figures 10 - 12)
12
HIGH VOLTAGE WIRING (Figure 13)
13
Exhaust/Purge Air Duct & Blowers
13
Exhaust Duct Sizing Guidelines
15
Exhaust Duct Sizing Guidelines Table
15
Ozone Emissions and Exhaust
15
Estimating Your Systems Ozone Emissions
15
Discharge Height over Ground Level
15
Maximum & Minimum Airflow
15
Exhaust Temperature
15
Moisture Content
15
Exhaust Pipe Materials
15
Exhaust Duct Run
15
EXHAUST DUCT CONNECTION GUIDELINES (Figure 14)
16
Inspection
17
Pre Start-Up Inspection
17
On-Site" Start-Up
17
Verification of Proper Cooling
17
STANDARD SYSTEM COMPONENT INSTALLATION LAYOUT (Figure 15)
18
SYSTEM COMPONENT INSTALLATION LAYOUT W/Remote H.V. TRANSFORMER (Figure 16)
19
PURGED SYSTEM COMPONENT INSTALLATION LAYOUT (Figure 17)
20
Optional Ozone Decomposer
21
OPTIONAL OZONE DECOMPOSER INSTALLATION LAYOUT (Figure 18)
21
Section 3 - Principles of Operation
22
General
22
POWER SUPPLY (Figure 19)
22
CONTROL FUNCTIONS (Figure 20)
23
APPLYING the INPUT VOLTAGE (Figures 21-23)
23
Control Leds
23
Fault Leds
23
Output Power Controls
23
DELUXE COMPAK™ 2000 MENU FLOW CHART (Figure 24)
24
NAVIGATION WINDOW and SELECTOR RING (Figure 25)
25
System Interlocks
25
Zero Speed Interlock
25
System Set up
25
Sequence of Operation
26
Wet Start Interval
26
Manual Mode
27
Watt Density Control Mode
27
Calculating Watt Density
28
Watt Density Verification
28
Proportional Speed
29
Modifying Proportional Speed Settings
30
COMPUTER INTERFACE (Figure 26)
31
Remote Start/Stop
31
Zero Speed Start/Stop
32
Optional Remote Display Activation
33
REMOTE DISPLAY BOX (Figures 27 & 28)
33
Selecting Mode of Operation
34
Selecting Start/Stop Mode
35
Remote Display Operation
35
Loss of Treatment Indicator and Fault Contacts
35
System Fault Log
36
Fault List
36
Section 4 - Options
37
General
37
Remote Display Box
37
STATION DIAGNOSTICS (Figures 29 - 33)
37
HIGH VOLTAGE SWITCHING (Figures 34 - 36)
40
Electrode Pneumatics
40
Nip Roll Actuator
40
Network Control
40
Skip Treat Control
40
Blower Motor Starter
40
Ozone Decomposer
40
Ac Drive Control
40
Spare Parts Kits
40
Maintenance
41
General
41
Preventive Maintenance
41
Visual Inspection
41
Power Supply Cabinet and Heat Sink
41
Test System Interlocks
41
External Connections
42
Internal Connections
42
Corrective Maintenance
43
SHORTENING the FLEXIBLE HV CONDUIT (Figure 37)
43
Maintenance Record
43
Section 6 - Troubleshooting
44
General
44
General Troublshooting
44
Troubleshooting Station Interlocks
45
Factory Assistance
45
Inverter Ohm Check Procedure
46
Bridge Rectifier Ohm Check Procedure
46
Section 7 - Parts Lists
47
General
47
How to Use this Parts List
47
How to Order Parts
47
Shipping Instructions for Returns
47
1-3KW POWER SUPPLY PARTS BREAKDOWN (Figure 38)
48
Section 8 - Miscellaneous
49
Production Information
51
Notes
53
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ENERCON DELUXE COMPAK 2000 Specifications
General
Brand
ENERCON
Model
DELUXE COMPAK 2000
Category
Power Supply
Language
English
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