TABLE OF CONTENTS
SECTION 1 – INTRODUCTION ........................................................................................................................................................... 1
SAFETY AND WARNINGS ............................................................................................................................................... 1
SAFETY PRECAUTIONS .................................................................................................................................................. 2
GENERAL ......................................................................................................................................................................... 3
CORONA TREATING SYSTEM DESCRIPTION .............................................................................................................. 3
INFORMATION AND SAFETY LABELS (Figure 1) ........................................................................................................... 4
SECTION 2 - INSTALLATION............................................................................................................................................................... 5
UNPACKING AND INSPECTION ...................................................................................................................................... 5
DOCUMENTATION ........................................................................................................................................................... 5
OPTIONAL EQUIPMENT .................................................................................................................................................. 5
SITE SELECTION ............................................................................................................................................................. 5
INSTALLATION GUIDELINES .......................................................................................................................................... 5
POWER SUPPLY .............................................................................................................................................................. 5
LIFTING GUIDELINES ...................................................................................................................................................... 5
MOUNTING THE POWER SUPPLY (Figure 2) ................................................................................................................. 6
POWER SUPPLY WIRING ACCESS (Figure 3) ............................................................................................................... 6
SYSTEM REQUIREMENTS .............................................................................................................................................. 6
TEMPERATURE ............................................................................................................................................................... 6
INPUT VOLTAGE .............................................................................................................................................................. 6
GROUNDING REQUIREMENT (Figure 4) ..................................................................................................................... 6-7
CONTROL WIRING .......................................................................................................................................................... 7
REMOTE START/STOP (Figure 5) ................................................................................................................................... 7
LOSS OF TREAT (LTI) AND FAULT CONTACTS (Figure 6) ............................................................................................ 7
CUSTOMER INTERLOCK WIRING (Figure 7) ............................................................................................................... 7-8
HIGH FREQUENCY OUTPUT POWER CABLES ............................................................................................................. 8
REMOTE HIGH VOLTAGE TRANSFORMER (Figure 8) .................................................................................................. 8
MOUNTING THE REMOTE HIGH VOLTAGE TRANSFORMER (Figure 9) ................................................................... 8-9
CONNECTING THE FLEXIBLE HV CONDUIT (Figures 10 - 12) ................................................................................. 9-10
HIGH VOLTAGE WIRING (Figure 13) ............................................................................................................................. 10
EXHAUST/PURGE AIR DUCT & BLOWERS ............................................................................................................. 10-11
EXHAUST DUCT SIZING GUIDELINES ......................................................................................................................... 12
EXHAUST DUCT SIZING GUIDELINES TABLE ............................................................................................................. 12
OZONE EMISSIONS AND EXHAUST ............................................................................................................................ 12
ESTIMATING YOUR SYSTEMS OZONE EMISSIONS .................................................................................................. 12
DISCHARGE HEIGHT OVER GROUND LEVEL ............................................................................................................ 12
MAXIMUM & MINIMUM AIRFLOW ................................................................................................................................. 12
EXHAUST TEMPERATURE ........................................................................................................................................... 12
MOISTURE CONTENT ................................................................................................................................................... 12
EXHAUST PIPE MATERIALS ......................................................................................................................................... 12
EXHAUST DUCT RUN .................................................................................................................................................... 12
EXHAUST DUCT CONNECTION GUIDELINES (Figure 14) .......................................................................................... 13
INSPECTION .................................................................................................................................................................. 14
PRE START-UP INSPECTION ....................................................................................................................................... 14
"ON-SITE" START-UP .................................................................................................................................................... 14
VERIFICATION OF PROPER COOLING ........................................................................................................................ 14
STANDARD SYSTEM COMPONENT INSTALLATION LAYOUT (Figure 15) ................................................................. 15
SYSTEM COMPONENT INSTALLATION LAYOUT w/REMOTE H.V. TRANSFORMER (Figure 16) ............................. 16
PURGED SYSTEM COMPONENT INSTALLATION LAYOUT (Figure 17) ..................................................................... 17
OPTIONAL OZONE DECOMPOSER .............................................................................................................................. 18
OPTIONAL OZONE DECOMPOSER INSTALLATION LAYOUT (Figure 18).................................................................. 18
SECTION 3 – PRINCIPLES OF OPERATION ................................................................................................................................. 19
GENERAL ....................................................................................................................................................................... 19
POWER SUPPLY (Figure 19) .................................................................................................................................... 19-20
CONTROL FUNCTIONS (Figure 20) .............................................................................................................................. 20
APPLYING THE INPUT VOLTAGE (Figures 21-23) ...................................................................................................... 20
CONTROL LEDS ............................................................................................................................................................ 20
FAULT LEDS ................................................................................................................................................................... 20
OUTPUT POWER CONTROLS ...................................................................................................................................... 20
DELUXE COMPAK™ 2000 MENU FLOW CHART (Figure 24) ...................................................................................... 21
NAVIGATION WINDOW AND SELECTOR RING (Figure 25) ........................................................................................ 22
SYSTEM INTERLOCKS .................................................................................................................................................. 22
ZERO SPEED INTERLOCK ............................................................................................................................................ 22
SYSTEM SET UP ....................................................................................................................................................... 22-23
SEQUENCE OF OPERATION ........................................................................................................................................ 23