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ENERCON SUPER SEAL Series User Manual

ENERCON SUPER SEAL Series
63 pages
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3/21/2018
INDUCTION CAP SEALER
SUPER SEALâ„¢ SERIES
ML0071-601-06
OWNERS REFERENCE MANUAL
Enercon Industries Corp.
W140 N9572 Fountain Blvd.
P.O. Box 773 (53052-0773)
Menomonee Falls, WI 53051-0773, USA
Phone: (262) 255-6070
Fax: (262) 255-7784
Web Site: www.enerconind.com

Table of Contents

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ENERCON SUPER SEAL Series Specifications

General IconGeneral
BrandENERCON
ModelSUPER SEAL Series
CategoryFood Saver
LanguageEnglish

Summary

Enercon Induction Cap Sealer Super Seal Series

Section 1: Introduction to Induction Cap Sealing

Safety and Warnings in Induction Sealing

Provides essential safety information and warnings for operating the induction cap sealer.

Understanding the Induction Sealing Process

Explains the principles of induction sealing, material variations, and the sealing process.

Safety Precautions and Guidelines

Detailed Safety Precautions

Covers critical safety measures including high voltage, hazardous environments, and interlocks.

Section 2: Installation Guide

Power Supply and Mounting Adjustments

Attaching Power Supply and Mobile Cart Setup

System Alignment and Sealing Head Setup

System Alignment Over Conveyor

Ensuring proper height and alignment of the sealing head over the conveyor.

Sealing Head and Surrounding Metal Safety

Warnings about metal objects near the sealing head's electromagnetic field.

Sealing Head Gap and Alignment Procedures

Setting Container and Sealing Head Gap

Using a gap gauge to set the correct distance between sealer and container.

Detailed Sealing Head Alignment

Steps for achieving proper alignment for repeatable sealing results.

Sealing Head Types and System Requirements

Interconnections and External Controls

Remote Start and Interlock Connections

Wiring for remote start, interlocks, and use of defeat connectors.

Loss of Sealing Indicator Alarm (LSI)

LSI Alarm Functionality and Wiring

Describes the LSI alarm, its dry contacts, and wiring precautions.

Section 3: Principles of Operation

General Operation and Safety Warnings

Overview of operation, safety warnings for hazardous environments, and metal objects.

Control Functions and Panel Indicators

Explains control functions, digital output meter, and front panel indicators.

Sequence of Operation and Sealing Setup

Local Operation Sequence

Step-by-step guide for operating the sealer locally.

Sealing Window Setup

Guidance on determining optimal settings for unique sealing applications.

Troubleshooting and Alarm Setpoint Adjustment

Troubleshooting Sealing Issues

Methods for determining the sealing window and troubleshooting common issues.

Adjusting Loss of Seal Indicator Alarm

Procedure for setting the LSI alarm threshold for output monitoring.

Alarm Setpoint Configuration and Verification

Setting Alarm Setpoint for Loss of Seal

Determining and setting the alarm setpoint to indicate a loss of seal.

Remote Start and Auto Control Modes

Remote Start Operation

How to use the remote start capability for controlling the power supply.

Detection Options and Sensor Installation

Stalled Bottle Sensor Setup and Foil Detection

Stalled Bottle Sensor Settings and Adjustments

Configuration and adjustment of the stalled bottle sensor.

Foil Liner Detection and Installation

Auto Mode Configuration and Ejector System

Section 5: Maintenance Procedures

Routine Inspection and Servicing

Guidelines for routine inspection and preventive maintenance.

Sealing Head and Cooling System Maintenance

Section 6: Troubleshooting Guide

General Troubleshooting Approach

General advice for troubleshooting and recommendations for spare parts.

Front Panel 'F' Indications

Troubleshooting display indications like F00, F02, F03, F04, F05.

Troubleshooting Specific Fault Codes

F00 Over Current Trip

Diagnosing and resolving the Over Current Trip fault.

F02 and TEMP Faults: Capacitor Issues

Troubleshooting capacitor issues indicated by F02 and TEMP faults.

Temperature Faults and Interlock Issues

F03 Interlock Fault Diagnosis

Troubleshooting interlock faults, including defeat connector and cable issues.

Voltage, Frequency, and Blank Panel Faults

Front Panel and Pushbutton Troubleshooting

Troubleshooting Blank Front Panel

Diagnosing issues when the front panel indicators and meter are not lit.

Fault LED and Pushbutton Issues

Resolving issues with the FAULT LED and non-functional pushbuttons.

Output and Display Troubleshooting

RUN LED and Alarm Indicator Troubleshooting

Parts Breakdown: Optional Sensor Components

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