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Enerdrive ePOWER DC2DC - User Manual

Enerdrive ePOWER DC2DC
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Owners Manual
(DC2DC 24V Rev. 1.5)

Table of Contents

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Summary

Introduction and General Information

Manual Reference and Important Notes

Keep manual for reference, disclaimer, and important usage notes.

Product Details and Support Information

Product numbers, contact details, and copyright notice.

Safety Warnings and Precautions

General Safety Cautions and Hazards

Cautions for shock, fire, chemical hazards, and general limitations of use.

Specific Hazard Warnings

Warnings regarding explosion hazards and potential for serious injury or death.

Product Description

Package Contents

Lists items included in the Enerdrive ePOWER DC2DC 24V Battery Charger package.

Understanding the DC2 DC Charger Unit

Charging Processes and Modes

Explains multistage and lithium charging processes and the unit's operation.

Smart Charging and Algorithms

Details smart charging features and the unit's charging algorithms for different battery types.

Battery Voltage and Temperature Settings

Covers battery voltage, temperature compensation, and specific settings for various battery types.

Installation and Battery Bank Sizing

Battery Bank Sizing and Current Settings

Guidance on selecting battery bank capacity and setting charger current.

Installation Guidelines and Warnings

Cautions, notes, and restrictions for installing the charger unit.

Mounting the Charger

Instructions on how and where to mount the charger unit for optimal performance.

Connecting the Charger

Chassis Grounding Connection

Best practice for correctly grounding the charger unit's chassis.

DC Output Wiring and Fuse Protection

Requirements for correct DC wiring, including size, fuse/breaker, and isolator recommendations.

Wiring Diagrams and Recommendations

DC2 DC 24 V Battery Charger Connections

Diagram showing terminal connections for battery input, solar, and output.

Recommended Cable Length, Size, and Fuse Protection

Guidelines for selecting cable size, length, and appropriate fuse/breaker protection.

Battery Wiring (Towing Applications)

Wiring diagram and notes for connecting the charger in towed vehicles like caravans.

Battery Wiring (Vehicle & Marine Applications)

Wiring diagram and notes for connecting the charger in vehicles and marine applications.

Unit Operation and Charging Mechanisms

Understanding the Charging Mechanism

Explanation of how the charger operates, powered by different inputs.

Operating from a Start Battery; Alternator (CH3)

Details on using the CH3 input for charging from the vehicle's start battery or alternator.

Charger Display and Button Functions

Understanding the Display and Function Keys

Explains the digital display information and the function of the MENU, SET, and SEL buttons.

Charger Settings and Modes

Button Functions Overview

Describes the function of the MENU, SET, and SEL buttons during normal operation and setup.

Automatic Override and Programming Functions

Explains automatic override features and how to program charger settings.

Two-Stage and Three-Stage Charging Modes

Details the differences and operation of 2-stage and 3-stage charging modes.

Advanced Features and Troubleshooting

Battery Temperature Compensation

How the temperature sensor affects charging voltage and settings.

Procedure to Equalise Flooded Batteries

Step-by-step guide for equalising flooded batteries, including dangers and cautions.

Understanding Protection Features

Explains de-rating, shutdown features, and battery reverse polarity protection.

Understanding Display Codes

Lists and explains error (E01-E08) and warning (A01-A02) codes displayed by the unit.

Specifications and Warranty

Technical Specifications

Detailed specifications including output ratings, input ratings, dimensions, and efficiency.

Warranty Information

Outlines the 2-year limited warranty and 3-year pro-rata support program.

Return and Repair Policy

Procedures for returning or repairing defective units.

Configuration Examples and Appendices

Appendix A1: Lead Acid Mode Configuration

Step-by-step guide for configuring the charger for lead-acid battery types.

Appendix A2: Lithium Mode Configuration

Step-by-step guide for configuring the charger for lithium battery types.

Appendix A3: Program Mode Configuration

Step-by-step guide for configuring custom charging parameters.

Enerdrive ePOWER DC2DC Specifications

General IconGeneral
Input Voltage Range9-32V DC
Output Current40A
CoolingFan Cooled
Output Voltage12V/24V DC
Charging Profile3-stage (bulk, absorption, float)
Battery Types SupportedAGM, Gel, Calcium
Protection FeaturesOver Temperature Protection, Short Circuit Protection

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